Instructables
Picture of full colour moodlamp on a concrete base
An adjustable full colour moodlamp with a cast concrete base. The organic form of the lamp is made by putting a large lycra sock over 2 aluminium rods that are bent over and held by embedded tubes in the base.

The bulk of this instructable is about creating the concrete base. There isn't much on the electronics - as there is so much already out there about using micros and LEDs.
 
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Step 1: Making the mould

I wanted the base to

  • be heavy,
  • have adjustable feet,
  • have recessed panels for the controls and power,
  • have integrated tubes that will accept the aluminium loops for the fabric form.

The mould was made from melamin coated mdf. The central inserts that will need to be removed after casting were pine, covered in modelling foam and then layers of packing tape. This allows a bit of wiggle for removing the inserts.

Tubes for the aluminium supports were held in place with short lengths of the aluminium rod (also keeps the concrete out). Nuts for the front panels and LED plate were also cast into the concrete.

Step 2: Pouring the concrete

Picture of pouring the concrete
Mix the concrete according to your bag's instructions. I didn't use gravel, just sand and cement. Pour a little at a time and then agitate with a stick.

After pouring all the concrete, knock out the air bubbles with gentle hammer taps on the outside of the mould. I also tried vibrating the mould with an electric sander - but didn't notice much more bubbles appearing.

This step is important because otherwise the bubbles could make the finished piece look bad, or if a bubble was in an important place it could cause problems with mounting the plates.

Step 3: Inspecting the cast

you can see on the picture below the main features of the cast.

  • tubes exposed for the fabric support loops
  • central hole for reducing weight
  • recessed front (and back) panels for controls/power
  • recessed nuts for screwing led support panel

And on the base

  • I tapped the tubes so the screw in feet could be adjustable height for stability on uneven floors.
codyg1022 years ago
Great project and nice work (esp. on the base - that was worth the work it took - looks fantastic!)

One thing. You said: "I didn't use gravel, just sand and concrete". What I'm think you meant to say was "I didn't use gravel, just sand and cement". An engineer should know better! :-D

And yes, I know I'm nit-picking! Its what I do... ;-)

To clarify these frequently misused terms we're all guilty of mixing-up (pardon the pun) for everyone: 'concrete' is the end product produced by mixing 'cement' (http://en.wikipedia.org/wiki/Portland_cement) with aggregate (generally a mix of sand and gravel or variations thereon - though other materials can be used, for example, papercrete is made with pulped fiber - http://en.wikipedia.org/wiki/Papercrete).

Again, very nice project Matthew!
matthewvenn (author)  codyg1022 years ago
thanks for the correction!
dfigravity3 years ago
Looks great! I would love to see the code for this if possible...I have already built an LED column using several pieces of flexible RGB LED strip...I'm just having a hard time writing different "programs" to choose...different fade types etc. Thanks!
handyman293 years ago
What type of power transistors did you use?
matthewvenn (author)  handyman293 years ago
hi, sorry for late reply!

I can't quite remember what I used. If I was doing it now I'd use mosfets because they won't waste power (very low on resistance).

A lot of integrated RGB LEDs have a common anode or cathode (so only 4 pins). This means you need either an N (common anode) or P ( common cathode) channel mosfet.

If you're driving 3 separate LEDs then it doesn't matter, just get the LED and mosfet in the right configuration.

Here's a link to a circuit that is for common anode using N channel mosefets.

http://tobiscorner.floery.net/projects/avr/tinyrgb/powerrgb/70
Thanks so much, but can I still do a smooth "mood-lamp" type transition between each colour while still using powertransistors? Or will it have to be solid colour changes (I.e blue, light blue, light green, green, pink, red, repeat)?
Painkilla055 years ago
Very nice. I wish I knew somehing about electronics.
matthewvenn (author)  Painkilla055 years ago
what kind of stuff do you want to know? There is a lot of great info on the web to get started...
This is true :) Over the summer I plan on educating myself on this stuff. I could possibly start on my quest for knowledge during the school year if classes arent as demanding as they look.
A good place to start is to learn about Ohm's law. Then learn about series resistor circuits, parallel resistor circuits, and then series-parallel circuits.
didibemi5 years ago
it looks like polishop's living colors... wonderfull. i'll try some day for sure!!!
junits155 years ago
fancy!
kravikula5 years ago
Awesome, very nice gonna try some day.
tchiseen5 years ago
Good instructable, and the final produce looks pretty cool too, great work!
LinuxH4x0r5 years ago
Very nice!