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Step 2: Cut the gear shapes out

Picture of cut the gear shapes out
Img_4748.jpg

This particular pattern has a hole sized so that if the big gear is approximately 3 inches wide, the hole just fits a size 10 machine screw which can serve as the axle

cut the gear shapes out of both craft foam and posterboard

A craft cutter is probably essential for this.

I've attached a Make the Cut project in case you have one