for thanksgiving 2k4 we opted to construct a very large pie.

based on a prototype the previous year we were aware of a fundamental limitation of large pies, namely the crust to filling ratio. for traditional circular pies of radius R, the amount of filling scales as R2 while the crust only scales linearly so as the pie grows larger, the flaky crust is completely dominated by the creamy filling.

our solution was to construct a pie pan in the shape of a koch snowflake (whose perimter obeys completely different scaling laws), fill it with delicious pecan pie and bake in a custom backyard oven.

Step 1: Layout Design

the layout was determined by two constraints:

1. the finished product had to fit in the transport vehicle. this gave an maximum outside diameter of around 50 inches, conveniently close to the 24x48 inch sheet metal available at the local hardware store. this set the initial side length L of the largest triangle.

2. we only had access to crust of a finite constant thickness so the smallest triangle had to contain some reasonable amount of filling. (L/3)niter > minimum acceptable edge length suggested that we go no deeper
than 4 iterations.

A template covering (1/12) of the entire perimiter made reasonably quick work of laying out the pie pan edge.

Step 2: Cut Sheet Metal to Shape

shaping was conducted entirely with handtools, a shear and a nibbler. at least 10 hours and many blisters later the 768 sided outline began to look like a reasonable approximation to an approximation of a fractal.

the thing they don't tell you about fractals is just how sharp and dangerous they are. i mean, you think you have a pretty good grasp of the mathematical analysis but until a piece of metal with a very high perimiter to surface area ratio tears into your flesh, you're really missing intuitive appreciation for objects that lack continuous derivatives almost everywhere.

Step 3: Attach Rim

the rim was fabricated out of much lighter weight material than the base. flexible enough to fold cleanly and match our template. unfortunately, it was too thin to weld in any clean way and was galvanized to boot. an afternoon at the crucible (http://www.thecrucible.org/) with a tig torch left me with a bad case of "zinc metal madness" and a rim which was loosley attached in the ugliest of ways.

tip: using a pair of needle nose pliers to press down hard on the tabs as they were being welded helped to conduct heat into the thicker base giving more even heating of both parts and keeping the thiner part from burning away.

Step 4: Build Oven

the oven was simply a pile of cinder blocks and a propane burner (seasonal item adapted from a turkey fryer). a sheet of durock made for a lid and base. there was no reason it had to be physically possible for this construction to reach pie appropriate tempuratures but the heat loss ended up being low enough and the propane valve controllable enough that we could easily maintain the 350-400 F required for baking. rather good luck as we didn't have a backup plan.

Step 5: Make Crust

aluminum foil lined the pan and hopefully protected us from the not-so-foodsafe construction. crust was a traditional recipe. cut cold butter into flour and add a little ice water as necessary to make dough. minimal kneading needed. the tiny pockets of butter melt and boil during the baking process giving the coveted flakyness of a good pie crust

Step 6: Mix Filling

a careful calculation gave us the appropriate amount of filling, approximately 21 standard pies worth. the filling recipie was based on a previous attempt which averaged the ingredients of 5 different pecan pie recipies from the web. this assumption of local linearity in the space of pies seemed to work out well.

Step 7: Cook

cooking took about an hour and a half. the pie was of standard thickness so the appropriate cooking time was only slightly longer than the standard hour (in part due to the longer time required to get the oven up to temperature). the only real difficulty here was leveling as the filling flows towards the low end of the pie.
the uphill portion which (was also directly over the burner) ended up somewhat overcooked and dry but heat distribution was suprisingly uniform and the results completely edible.

Step 8: Enjoy

crust enough for the most serious connoisseur. the pie pan was only used once but lingers on as a wall hanging.
This Instructable was <a rel="nofollow" href="https://www.instructables.com/community/Instructables_on_NPRs_Here_amp_Now_next_week/">featured on NPR's Here &amp; Now</a> on November 24, 2008!<br/>
<p>While the pie is amazing in and of itself (my jealousy knows no limits - having nut allergies SUCK around the holidays as my family makes absolutely amazing pecan pies. There are days I seriously ponder the pros/cons of saying to heck with it and having a slice, after all, I've GOT an epipen... haven't buckled yet, but the idea is always there) the part that has me furiously scribbling and trying to work out some details is the giant oven you created. I'm suddenly seeing potential for backyard pizza parties where one pizza really IS all that is needed for 20 people! Or perhaps an epic brownie to end all brownies? </p>
<p>kochs curve </p>
<p>This is super cool, and now I want to make decorative fractal art!</p>
Best paragraph I've read in a while. Found my way through: http://felixsalmon.tumblr.com/post/13577123646/the-thing-they-dont-tell-you-about-fractals-is
That's just totally AWSOME !!!!<br>Thanks so much for sharing it all, the PIE PAN, the OVEN , <br>&amp; most of all THE PIE !!! Sincerely, Jus Beachy
Beautiful pie! Granted, you've achieved a pie with a more crustacous scaling law, but how do you serve it in human-sized pieces, assuring each diner a similar quantity of crust? The problem would be easy to fix in a purely mathematical sense, in the same way that a sphere can be dissected and reassembled into two spheres. The trick doesn't work for real representations of spheres, and sadly, probably wouldn't work for real pies, either. :( Maybe a Sierpinski gasket-shaped pie pan?
Sierpinski gasket pie...<br><br>Maybe a Menger sponge cake (or Menger spongecake, w/e)<br><br>Of course it would soak up a lot of rum (infinite surface area) but would not be very filling (with zero volume)<br>
dear god... infinite pie...
i understand what you are trying to do with the whole &quot;filling dominates crust&quot; thing, but wouldnt the midlle be dominated? i guess you could solve this by making the center a bit thicker than the edges. Please reply, as i would like to know what you think about it. Thanks, -Darthpotato
i bow down to you.&nbsp; totally incredible!!!!!!<br />
You guys are incredible. Awesome mind power combines with the love of good food. I&nbsp;am going to connect this up to my face book. You guys deserve others to see the true powers of Geeks in action (I meant this in a totally nice way). Have a great Christmas!<br />
a little hard to cut, maybe, but this is genius<br />
<p>Lol - how to instructify a pecan pie!</p>
if i were you for the oven I would take some fiberglass insulation and put that in the cinderblocks to help hold in heat
yummy looks like a snowflake
Awesome! This will be a great way to share my love of fractals.<br/><br/><sub>90% of it will go to waste, though...</sub><br/>
turkeytek, I have just discovered your genius for food. You get an A+ for this one. I'm wondering if another piece of durock under your oven rack would help diffuse the heat enough to avoid hot spots. Perhaps a couple of inches below the rack to ensure good airflow.
that might work, but i'm not sure durock could stand up to the heat. it may even have some plastic mesh inside. i guess a giant baking stone would do the trick.
Or even some strategically placed cinder blocks. D'ya think a large piece of heavy steel or cast iron might do it? Something similar to say, a manhole cover? I might have to make a giant oven. Just because it can be done.
PiMan approves!
HAHAHAHAHA! You look like eric forman off of that 70's show:<br/><br/><a rel="nofollow" href="http://www.that70sshow.com/images/gallery/s4/s4_eric.jpg">http://www.that70sshow.com/images/gallery/s4/s4_eric.jpg</a><br/>
Wait, which one? I always think elf looks like Harrison Ford, but I'm partial. Maybe you were talking about tek. Or the pie? I don't think the pie looks like Eric Forman.<br/><br/><a rel="nofollow" href="http://www.starwars.com/databank/character/hansolo/img/movie_bg.jpg">http://www.starwars.com/databank/character/hansolo/img/movie_bg.jpg</a><br/>
dang! super pie, wall art.... so when are you opening the art studio cafe? cool!
Ewilhelm, you like the edge? (sorry for communicating through comments to ewilhelm, turkey tek!) Turkey Tek, looks delicious! How long did it take to do this again?
a month worth of friday nights. maybe 15 hours shaping the sheet metal and folding up the edge. another 5 hours futzing around with the welder and 9 hours to build the oven, mix ingredients and bake it.
was it worth it, for the pie?
pecan pie is worth anything.
That's... pretty long!
One of my all-time favorites...
how about a mobius-shaped pie next? i really like this, it's somewhere beyond cool
Wow, this is nerlicious! I salute your nerditude.<br/><br/>4 <sup>_</sup><br/>
Finally a practical use of that fractal ho-ha.
It's not true that we didn't have a backup plan. Our backup plan was to make Thanksgiving Jello.
where by jello you mean a soup of pecans, corn syrup, sugar and uncooked eggs.
Incredible! I assume you still have the pie pan somewhere in storage? Maybe once the glow of the Maker Faire has worn off, Instructables could sponsor a Bay Area Makers giant pie eating party? We could host it at Squid Labs, in Emeryville. I'll bet this design would also be useful at more conventional sizes. I know I always fight for the edge pieces of lasagna, brownies, and apple crisp.
It would seem, that for people who like corners, you should make pies of the same shape, but 3-6 inches in diameter. This way, each person gets their own pie, and crust!
thanks. now included is a picture of the pan's final resting place. i'm sure it is still servicable if the opportunity should arise.
is it safe to have that LP hose *in* the oven?<br/>
the temperature in the oven is only 350-400 degrees F. i think the thick rubber hose can generally withstand these sort of temperatures. this hose had an id printed on it that allowed us to look up the temperature rating.
Ace. I'm thinking of a 50 ft. vertical container-pole vat for cooking in now. Food distribution in a $200/sq. ft world.
Incredible, now try doing the mandelbrot set, that would be even more ove a challenge
Dude. sweet project. big food+math+building stuff=very fun<br/>
P.S. That looks great as a wall hanger!!

About This Instructable




Bio: thanksgiving! ...and bringing technology to this traditional celebration of excess.
More by turkey tek:Interactive Multitouch Display Cement Wallet modular pie-cosahedron 
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