Introduction: Giant Paperclip Coat Hook

Remember those carefree, halcyon days of middle school? Bending paperclips to your every whim? Well, now you're grown. And your paperclips should grow, too. But a giant paperclip on it's own only has limited use, it really needs to serve a function beyond the obvious

By bending the top of arc of our novelty-sized paperclip we can make a giant paperclip coat hook, the perfect stationary accouterment to keep your coat and hat stationery. 

Making your own crazy-huge paperclip is easy; you just need a long aluminum rod (found in most hardware stores), a paperclip for reference, and a calculator to work out some numbers.

Enough talk, let's make!


Step 1: Tools + Materials

tools:
  • calipers
  • calculator
  • marker
materials:
  • aluminum rod
  • cylindrical objects to bend aluminum rod around 
  • mounting brackets

Step 2: Measure, Measure, Measure

Using calipers measure a paperclip for reference. Here's my data:
paperclipimperialmetric
length 1.25" 31.66mm
width 0.275" 6.97mm
unwound length               3.89" 98.81mm
bend sections:
  • length 1
  • length 2
  • length 3
  • length 4

  • 1.00"
  • 1.304"
  • 1.506"
  • 0.645

  • 25.4mm
  • 33.1mm
  • 38.3mm
  • 16.4mm
I marked the apex of each bend and then flattened the paperclip, using the marks as guidelines.

Once we know the proportions of our paperclip we'll measure the length of the aluminum rod. The ratio of the aluminum rod length against the unwound length of the paperclip will allow us to calculate the proportions of the lengths of each section and where the bends should be. The aluminum rod I used was 8' (96"/2.44m) and the unwound length of paperclip was 3.89"/98.81mm.

96"/3.89" = 24.68
 
This means that based on our length of aluminum rod we can make a paperclip roughly 24 times larger than our reference paperclip. We can apply this ratio number to each of the measurements taken and apply those new measurements to the aluminum rod, this will give an indication on where the bends should be.
I ignored the paperclip thickness as I couldn't find an aluminum rod at the hardware store that was 24 times the thickness of a 0.032" paperclip [0.79"]. That would mean we would need an aluminum rod that was roughly:
3/4 = 0.75
4/5 = 0.8
11/14 = 0.7857142857142857
15/19 = 0.7894736842105263
86/109 = 0.7889908256880734
703/891 = 0.7890011223344556
789/1000 = 0.789
Aside from 3/4 being a common dimension, the rod would have been too thick to bend effectively without some serious tools

I also measured the interior dimensions of the paperclip so I could figure out what the bend circumference would be.

large bend: 0.212"
middle bend: 0.161"
small bend: 0.119"

More on bend circumference in Step 4.

Step 3: Transfer Measurements

After applying my ratio number of 24.68 to my measurements I transferred the new measurements to the aluminum rod, making small indications on the rod with a marker. 

Step 4: Bend

The marks on the aluminum rod now represent where the apex of the bend will be, but does not indicate how large to make the bend. I chose to measure the interior dimensions of my paperclip and apply the same ratio to determine the bend circumference.

After calculating I went hunting around for solid cylindrical objects that roughly matched the circumference I was looking for. I ended up using a peanut butter jar lid and two different sized paint cans. Anything that is solid and cylindrical should  work.

I started with the smallest, inside bend first and then moved outwards. It helps to have another set of hands help you with the bending.

Step 5: Works Just Like the Real Thing

After bending I wanted to see if I could use it as a real paperclip. I gathered some scraps of cardboard we had lying around and easily slipped the giant paperclip onto the sheets and they were neatly organized and held together!

Step 6: Anthropomorphize, Just Like Clippit (or Not)

Not content with leaving the project there, I decided to have some more fun. I made some eyes and eyebrows from some paper and a marker and then taped them to the paperclip, now he looks just like everyone's favourite Office Assistant, Clippit!

Clippit, being the helpful annoyance that he is, loves interrupting people while they are working on things. It looked to me like Randy was deep in concentration, working on his latest project, and could use a hand. Clippit proffered assistance, but being a pro robot maker Randy did not require any assistance.

Step 7: Add Bend, Then Install

After some fun it's time to finish this coat hook. In order to hold coats I added a bend to the top portion of my giant paperclip.
I sandwiched the top curve of the paperclip between two sheets of scrap plywood and clamped them together. Then, grabbing the sides of the paperclip, pulled the paperclip upwards, thereby adding a bend.

The last step is to add the mounting brackets to the sides and install somewhere you need a coat hook. I put mine next to my desk.

Step 8: Put to Use

The giant paperclip coat rack is an amusing conversation piece when not in use (because who's ever seen such a large paperclip before?!), but the real trick to this paperclip is for holding coats and making your workspace much tidier. 

Have you made a larger or smaller version of an office supply? Post a picture in the comments below and ear yourself a 3-month Pro Membership to Instructables.com and a digital patch.


Comments

author
kyle brinkerhoff (author)2014-03-09

just what i needed for my rediculus sized documents

author
dartol (author)2012-10-28

The listed section lengths add up to 4.455", not 3.89". But, I guess this was just provided as an example, for the reader to measure on their own. :) I see the 3.89" in the picture, so that one must be right.

author
mikeasaurus (author)dartol2012-10-29

This is what happens when you're trying to work things out in metric and imperial for the benefit of readers. The numbers I measured may be a little off but the concept is sound, as long as you measure and scale correctly you should be fine. There's also a factor of "wiggle-room" with this, as it is a prop.

Are you planning on making one? I would love to see your results!

author
dartol (author)mikeasaurus2012-11-03

Yes, very solid concept, good job! I am not trying to criticize, just noticing the discrepancy in case someone wants to skip the calculation part.

I did make one! My wife wanted a giant paperclip to give out as an award in our triathlon club. It is for a new guy that has been doing the local "paperclip" cycling route with the road bikers. It will be the "Paperclip Survivor Award".

I used an Excel spreadsheet to scale the measurements so I could use a 6' steel rod that I found. I couldn't find an aluminum one.

Here is a picture of my results. I did the bends by hand, just using the round part of my vice. They could be a little smoother and wider.

Thanks for posting your instructions!

Darren

author
dartol (author)dartol2012-11-03

My attachment didn't seem to work, trying again.

IMG_4210.JPG
author
mikeasaurus (author)dartol2012-11-04

That's so great, thanks for sharing! (and good call with the tape measure, it's tough to get scale of something we're used to seeing very small)

For sharing a picture of your version I've sent you a digital patch and a 3-month Pro Membership to Instructables!

author
The Steph Show (author)2012-09-30

Awesome!! Love this! :)

author
Urnammu (author)2012-08-06

One could slip plastic tube/hose over the rod to increase its thickness.

author
HollyMann (author)2012-07-01

This is strangely cool looking!!!

author
HydeTheJekyll (author)2012-06-19

The Clippit bit made me lol in the real! keep up the good work XDXD

author
benderbrasil (author)2012-05-30

innovative idea

author
dollarcraft (author)2012-05-15

This is great!

author
Replicator (author)2012-04-22

Oh man, I hate that guy, popping up all the time... more hindering than helpful.
still nice work :D

author
StoryAddict (author)Replicator2012-04-29

I think Clippit makes for a nice Halloween costume/prop idea. I mean, what's scarier?

author
Replicator (author)StoryAddict2012-04-29

Lol. damn straight!

author
osgorb (author)2012-04-25

This is an awesome tutorial, but I hate this guy on my computer alone! Why would I want him in real life?!! *shutter*

author
Flashflint (author)2012-04-22

Some giant wide rule paper I made for an instillation piece. Sharpie on white butcher paper, cut the holes with a box cutter, Excited for the pro membership!

wetpaper.jpg
author
mikeasaurus (author)Flashflint2012-04-23

Neat, thanks for sharing!

Enjoy the patch and the 3-month Pro Membership!

author
depotdevoid (author)2012-04-17

It looks like you're making a giant paper clip.

Would you like help with that?

o Get help finding materials

o Get help bending radii

o Just make the paperclip without help

o Don't show me this tip again

author
robbied (author)depotdevoid2012-04-22

where is the like button, top comment :)

author
Lindie (author)2012-04-22

I really, really like it! :-)

author
Kasm279 (author)2012-04-22

I saw the giant Clippit and lost it, good project!

author
robot3000 (author)2012-04-22

AWESOME VERY USEFUL!!!

author
shed469 (author)2012-04-22

Given that you were so precise in your method, did you consider testing the weight holding ability of the wall hanger/ giant paperclip? It seems to me the extended legs of your clip would give it inherent strength against pull out at the fasteners. The fastening clips are simple but a drilled hole for a screw would be a neater look.

author
canucksgirl (author)2012-04-19

Very cool. It's nice to see a design that isn't just big just for the sake of being big. The functionality is great. :)

author
SHIFT! (author)2012-04-17

Awesome idea Mike! One could say that project is so functional, it should be a staple of every household!

author
ChrysN (author)2012-04-17

Awesome. love the giant Clippit!

author
Hiyadudez (author)2012-04-16

Thats awesome :D

5* (If i could give any ratings :[ )

author
Purocuyu (author)2012-04-16

If I may: you could have bent both top curves, and made it twice as useful (Which is what this saturday will hopefully appear out of my workshop...thanks!).

author
Grissini (author)2012-04-16

does the jacket know how lucky it is? Awesome as usual.

author
poofrabbit (author)2012-04-16

Holy cow batman I want one!! Great 'able!!

author
Jayefuu (author)2012-04-16

Love it :D How long did it haunt randy for?

author
KneXtreme (author)2012-04-16

That's cool! I might actually make it.

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Bio: I'm Mike and I make crazy things at Instructables HQ in San Francisco. Follow me and try a few of my projects for yourself!
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