Introduction: Hack That Battery Pack! ( Also, a Small Lesson in Series, Parallel, and Series-parallel)

Picture of Hack That Battery Pack! ( Also, a Small Lesson in Series, Parallel, and Series-parallel)

(be sure to check out the last step for some updated info and a how to for this method using 4 batteries, using four would increase the life span. i had to use three for the sake of saving space.)

hack that battery pack!! we have all seen those 4 double a battery holders sold at radioshack, online, etc. the following involves modifying that same battery pack. But what can you do to it? first before I answer that i would like to say that I needed to make this to meet a few needs in a small 8vdc booster circuit i made. The circuit can use a voltage input as small as 1.2 volts and amp it up to 8. So i needed a power supply, I was planning on using just one double a battery but the run time on that would be so short, also once the battery voltage drops lower than 1.2 it would quit working. It would last maybe two hours if I used one battery. SO after some thinking I decided to use a battery pack, but all 4 double a battery packs are designed for series wich would give me a higher voltage output but not a longer runtime, so I hacked my pack! with a few simple modifications I turned it into a series parallel battery pack. Whats this and why? If you havent heard of series or parallel before then I will explain the terms now. batteries that run in series outputs a higher voltage while maintaining the same mah as one of the batteries, some devices that use this set up are tv remotes, radios, flash lights etc. its where batteries are set up in a way where the positive terminal of one battery runs into the negative terminal of the next battery. Parallel however, now when you set up batteries in parallel you will have the same voltage output as one battery but a longer run time. So the batteries used in parallel would be setup with all the positive terminals and negative terminals connected. I know this can be confusing thats why I included a few pictures to show you what series and parallel look like(see next step for a look at the pics). Now this battery pack hack is modified to use series parallel. (you will notice I cut off one of the battery holders, turning the 4pack into a 3 pack) If you have a good understanding of parallel and series then you can probably figure out what both combined does. If not I shall explain!  I hacked my pack to use two batteries in parallel then in series with one battery, so I am using two double a batteries in parallel while using another in series of the two parallel. this way I can have the voltage output of two batteries but the run time of three.

 Update! Its been brought to my attention, if you use two batteries in parallel in series with two more batteries in parallel the performance would be better! see last step for a picture.

in short. Series creates a higher voltage output. (4 double a batteries would be 6volts. 1.5x4)
parallel creates a higher mah. longer run time (2000 mah per battery, 4 double a batteries is 8000 mah)

Step 1: Batteries in Series and Parallel

Picture of Batteries in Series and Parallel

this is what series and parrallel look like. I made these pictures because I find it easier to understand something if you can see it.

Both of these setups are very easy to understand and are used a lot around the world. 

Step 2: Series Parallel Using 3 Double a Batteries

Picture of Series Parallel Using 3 Double a Batteries

I used 3 batteries for one reason. space. if I would have used four the pack would be too big for my project box. so thats why i included a picture of this set up. it is possible to use 4 batteries! I could only use 3. 
in the picture you can see two batteries in parallel then in series with another battery, what this does is it increases the amperage (mah) and it doubles the voltage output (3volts) 

Step 3: Hacking That Pack!

Picture of Hacking That Pack!

so if you need a series parallel battery pack like mine then there are a few things you need to do, now since I used three batteries I will only be covering how to do this with three batteries. I cut off one of the battery holders turning the 4 battery holder into a 3 battery holder. Now since the battery pack is designed for series we will need to break all the connections connecting the batteries. basically all you do is find the metal wire connecting one battery to the next, simply cut that. you are basicaly making each battery holder individual. its 3 individual battery holders combined. Since I made the battery pack into a 3 battery holder there is now a middle. The middle battery holder would be the battery in series with the two in parallel. I soldered a jumper wire from both negative battery connections to the middles positive. I then soldered a jumper wire connecting the two batteries in parallel positive connections, this ended up being the postive output. the middle battery holders negative connection ended up being the negative output. see the pictures for small notes.

the setup in the pack ended up being reversed to the picture I showed in the previous step. its one battery in series with the two parallel. It still works the same, just thought I would point that out :) I also included a picture so be sure to view it for some clarification!

Step 4: Using Four Batteries (UPDATE)

Picture of Using Four Batteries (UPDATE)

I cant take credit for this. A instructable member just pointed something out. They asked "wouldnt the single battery die before the two in parallel?". I havent noticed anything of the sort yet with my 3 battery set up, but just incase I chose to show this battery pack hack using four batteries.  This setup uses two batteries in parallel in series with two batteries in parallel. That way the batteries all have the same capacity while still have the same doubled voltage and increase mah. the voltage output would 3 volts (if using 1.5 batteries). Using this setup ensures that the batteries run a full cycle. A million thanks to the instructables member who pointed this out! 


Kokoska (author)2014-03-16

Hello there! I am making bike lamp ( headlight ) and i have eneloop 1.2V 1900 mAh battery. 8 of them. I would like to make 4 battery holder ( 2 batteries series and 2 parallel ). My calculation says it would be 2.4 V and 3800 mAh per holder, is that correct? And second holder with 4 batteries would be connected parallel with first so i get double capacity right?

hashmaster (author)2013-08-17

be careful running the 3 batteries. with the 2 in parallel, and the 1 in series. once the single battery is discharged you run the risk of over discharging the battery, this can create a short, which can overheat the battery real quick. not a big problem with the once use aa, but li-ion can explode if discharged like that. always use caution with batteries.

the batteries I am using for this are nickel based. I always take extreme caution when dealing with any type of power source. For lithium ions I buy or build cahrge controllers.

nbenson1 (author)2013-08-17

Having this setup. Wouldn't the single battery run dry before the two in parallel? Given its mah is smaller than the banked together section. Like putting a D battery and an A battery in series would result in the A dying but the D being fine.

out-of-the-box (author)nbenson12013-08-17

I just updated it. I added a last step showing how to use two batteries in parallel in series with two batteries in parallel, that way all batteries have the same life span, while still multiplying the voltage by two and increasing the mah. I still however will be using my 3 setup. Thanks a lot for your comment! I gave you the credit in the last step.

nbenson1 (author)out-of-the-box2013-08-17

Cool. With the 3 setup if the single battery goes you will still have power but most likely a voltage drop (however still just over 1.2)

Glad I can help in some way :)

out-of-the-box (author)nbenson12013-08-17

good question. The run time is what i was aiming for, the doubled voltage was a plus. I only added the double voltage for one reason, to prevent voltage drop beyond 1.2 volts. If the single battery does die before the rest it still should work. I haven't noticed anything yet, but if something does occur I will be sure to update this. the only way to prevent it from happening would be to set it up with two batteries in parallel in serries with two batteries in series or just the two batteries in parallel before the single in series. Hmm. I will deffinetly have to check into your thought. thanks for posting!

crazyg (author)2013-08-17

Also handy if your using a pack on a device that is preferring lithium battery's higher amp output .so a 4 aa pack set up as 2x2aa works great as a lithium 3v replacement , great for saving money when you just need to test something that requires a special battery

About This Instructable




Bio: My name is Taylor, I am an electrical repair tech by day and an engineer by night, after work or free time.
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