Introduction: How to Recover Vehicle Door Panels
my thunderbird had some pretty terrible door panels that the fabric was ripped and coming apart so i decided to recover them with black cloth.
Step 1: What You Need
1: a door panel, preferebly 2 that you want to recover. thunderbird door panels are a single sheet of cardboard so they work very well to recover. this may not work on all cars. its up to you to figure out if this method will work or not.
2: cloth, my door panels used 2 yards of cloth and 1 yard of backing per door.
the cloth you choose should be tough yet easy to work with, i went to the local crafts store and wandered around til i found the one that i thought would work well, its a fairly heavy black canvas and as a backing i used fleece.
3: spray adhesive, 3m or krylon permanent spray on adhesive
4: razor blades, at least 2 brand new sharp razor blades
5: duct tape
6: sharp scissors
7: clean wire brush
8: clean place to work.
Step 2: Getting Down to Business
take your door panel off your car and strip the mouldings and such off of it.
peal off the fabric but be careful not to damage the cardboard.
carefully bend the metal tabs out of the way to pull off the moulding
carefully bend the metal tabs to remove the lock button surround.
wire brush the whole thing to get the old glue and fabric remnants off of it.
Step 3: Prepping the Door Panel
after the whole door is glue and fuzzy free use your duct tape to close up all the holes you wont be using, honestly i have no idea why my door panel had like 15 holes in it but close em up by putting duct tape over em and over the back as well
Step 4: Covering the Door With Backing
lay out your backing on the door panel and align it how you want the backing to lay, you can use one layer over the whole door, 2 layers for a more plush door, or 2 up top and one on the bottom, also if you really want to get fancy you can cut out designs in the backing to make neat patters but that is for another time.
cut your backing to fit with 1 to 2 inches of overlap pretty much the whole way around.
after it is cut, fold one side over and spray it down with your spray adhesive. I dont have pics of this because you have to work really fast, you have maybe a minute til the glue sets. spray it down and then lay your backing, working the wrinkles and such out and towards the edge.
after the front is all glued down, flip the panel over and glue the edges to the back, using a razor blade to cut reliefs so it lays flat.
if you have curves where there is a bunch of material and you have 2 layers you can cut the first layer out and then glue the top layer to the back.
make sure to cut around all your push in plastic clips
Step 5: Covering With Fabric
now that the backing is done cover your panel with the fabric you chose.
it goes on just like the backing. nice and easy and make sure that you get all the wrinkles out, if you have a wrinkle you can smooth, pull it up before the glue sets and re-position it.
glue the fabric to the back just as you glued the backing.
re install your lock surround
cut a hole for your door handle and glue the strips back so that it looks nice and smooth.
as you can see on the one panel i did not cut my backing perfectly straight so i had to take it apart and re do it.
Step 6: Put Back on Car
put your panel on the car
i will be taking the door handle mount off and painting it black to match.