iPod Powered Amplified Speaker

 by JoeBeau
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When looking at a pinout sheet for Apple's propriatary connector, I noticed something that got me excited- a 3.3 volt output! Originally intended to power accesories such as the early plug-in cameras, I realized this could be hijacked for a different purpose- to power an amplifier. This idea led to the birth of the microJammer.

The microJammer is a small, amplified iPod speaker. since it uses the iPod's battery for power, the speaker's size is very, very small; less than an inch in any direction. It uses a common 2 transistor amplifier circuit, and uses the headphone jack as the signal input. It is by no means a micro sized boom box, but the volume is comparable to an iPod touch's internal speaker, with the sound being a little more bassy and clearer. Seeing as it relies on the ipod's internal battery, the iPod's battery life is cut down drasticly, so this is not intended to be used all day. But for sharing music with others on the go, this cant be beat!
 
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Step 1: Parts and Pieces

The ciruit uses only 5 parts (not including the speaker)- all very common and easy to find. the parts are as follows:

NPN Transistor- 2N3904 or BC548
PNP Transistor- 2N3906 or BC327
10 uF capacitor
4.7k ohm resistor
1M ohm resistor

As for the driver, the smaller the better- to a point. You dont want to use a driver from earbuds, or a super cheap driver. Drivers from over-ear headphones are great, as well as speakers form portable DVD players. I got mine from one of those. They are Panasonic brand and actually have very good sound. A good way to tell what kind of driver would be best is by what it was from- if you find a driver used by something that plays audio, it would probably be a safe bet for this application.

Other parts that are needed include:

1/8 inch headphone plug (from old headphones)
iPod connector
Enclosure

A word about the ipod connector- I recommend vandalising a USB cable for the connector, but DO NOT use a new cable. The new one has contacts in the connector only for the USB functions- USB power +/-, and signal +/-. The older connectors have all of the contacts in the connector in place, including the one we need to power the speaker.

And as for the enclosure- Anything small will work. I was originally going to use an altoids tin, but it was too big. (what does that say about the size of this thing?) So next I tried a Tic-Tac container, which as difficult to cut a hole for the speaker, so it was scrapped. I then came across the top part from an old flashlight, which was the exzct diameter of the driver I was using, so i chose that. If you end up using something mad of metal like I did (in my case anodized aluminum) make sure that the amp does not accidentally short circuit against the side of the enclosure. 
ElectroFlex says: Sep 3, 2012. 9:40 AM
At the top of the diagram/schematic, there are two lines that cross... Are those connected/soldered?
JoeBeau (author) in reply to ElectroFlexSep 12, 2012. 3:24 AM
They are, yes
sgvineria says: May 13, 2012. 7:50 AM
hey man that's awesome :) cool. i used that with bigger voltage and it worked to thank's.
jtc10512 says: Mar 23, 2012. 10:45 AM
What if you could get sound from the dock connector instead? I mean, you'd just have to put a very small pot on it, but would that work?
JoeBeau (author) in reply to jtc10512Mar 24, 2012. 5:30 AM
It would. I didnt have a very small pot, but i dont see why it wouldnt work. The signal from the dock connector is a line-level signal, so it is not as strong as the headphone output. For this reason, i would be afraid it wouldnt be as loud.
lukeD says: Feb 17, 2012. 10:50 AM
Hey, nice ible *5!!!

can I put a little speaker (4ohm, dont know the watts) to this speaker?

-LukeD
JoeBeau (author) in reply to lukeDFeb 20, 2012. 5:45 AM
thanks! The impendance of the speaker is not a huuge factor here. Any will work.
ivanjacob says: Jan 29, 2012. 4:16 AM
cool! im sad i bought a android now XP
freeza36 says: Jan 25, 2012. 7:49 PM
i have that same ipod, but mine is orange
astroboy907 says: Nov 28, 2011. 7:54 PM
Beautiful! Thats pretty much all I have to say. Nice easy hack and a very elegant product. Thanks for posting this!
JoeBeau (author) in reply to astroboy907Nov 29, 2011. 3:25 AM
Thank you very much!
crtn2 says: Nov 26, 2011. 3:49 AM
you don't need headphone cable. The apple dock connector also has audio otuput.
JoeBeau (author) in reply to crtn2Nov 26, 2011. 4:20 AM
I know. But the line out volume can't be controlled from the ipod, which means a volume control for it would have to be built into the circuit. To keep the circuit smaller and simpler, i just decided to use the headphone jack since its volume can be controlled direcltly from the ipod. This is adressed on the last step of the instructable
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