Step 4Making the case
Take the cassette case and cut a hole in the top for the speaker. Then take foam (I used packing foam for a hard drive) and cut a hole in that for the magnet, etc. Glue it all together, running the wire through so it ends up in the compartment.
For the bottom, cut a piece of cardboard to make it less floppy (unless yours isn't floppy), and glue it and a piece of foam into the bottom. This provides shock protection for the iPod.
I had a lot of excess wire despite shortening it a lot, so I used a bit of spare velcro as a tie.
Turn the case over and glue on two double-sided Velcro strips to secure the case to the bike. I also cut the front loop (used previously to carry the case) and glued Velcro onto that to secure it around the handlebar stem.
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