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step by step instructions on how to motorize a regular old bike into a great awesome motorbike the bike gets 150+ miles to the gallon
 
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Step 1: Get you hands on a bike and motor

Things you need
-Bike
-screwdriver
-zip ties 2
-66 cc motor from Grubee Inc.
-warm place to work
-gas (1 to 20) parts oil
-hammer
-gas tank
-throttle
-kill switch
-muffler
-sprocket
-318 chain
-chain breaker
-fuel line
-grease

Step 2: Mounting the motor

Picture of mounting the motor
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mount the motor on the bike by screwing on the clamps under the top side, over the v frame on your bike.


1 the engine mounts on the frame"vee" above the pedal wheel sprocket
2 if the distance between the two bars exceeds the engine mounting span then additional spaces or welding brackets are needed. Mount the seat tube as low as possibla and then fir ro the front tube. ideal position it level.

Step 3: Chain/ sprocket

Picture of chain/ sprocket
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DSC_0040.JPG
1 the drive chain sprocket has a 35.9 mm dia. center hole and mounts on axle hub on the left side of the rear wheel against the spokes dish side in. The sprocket must fit ovet the hub in a perpendicular plane with the axle. this insures that rear chain sprocket spins true with the rear bike wheel.Spin the back wheel and check for wobble if there woble the chain can jump off.

1. for standard kit sprocket installation, locate sprocket on axle hub with curved side next to spokes, shinny side in.

2. If not pre sliced, cut the rubber isolator to the center, in order to fit INSIDE the spokes and around axle.Install the split steel retainer plates next to the rubber isolator and insert 9 bolts.Some kits supplied with 5 or 6 retainer plates for dual locking.

3. Secure with 9 bolts compressing the chain sprocket to the spokes. Note:Rubber isolators may be needed on both sides of sprocket for chain alignment on some non-coaster brake bikes.

4. Chain sprocket on the wheel must align within 1/2 cm to the chain drive sprocket on the engine. The drive chain can be easily shortened to the correct length. Special tools are required to remove and replace the master link when shortening the chain by removing links. Ideally, both your pedal drive chain and your engine drive chain should have the same tension.

part 2

1 Remove cover plate from left rear side of engine.

2 The engine comes with a drive sprocket to match the chain in the kit. . If the kit has a standard bike chain and a 415 HD heavy duty chain is desired, you must remove the narrow drive sprocket from the engine and install a wider tooth drive sprocket obtained from your dealer to match the 415 chain. Install chain with master link clip on inboard side of the primary drive sprocket teeth.

3. Use spark-plug and wrench to turn engine crankshaft sprocket to feed chain around it.

4. Fit chain, measure and remove excess links to assure proper length. Proper length is when top side of drive chain has one fourth inch to half inch deflection with the bottom side of the chain loop tight.
Reconnect the master link, and replace cover plate on engine.

5. Chain tension adjustments can be made by moving rear wheel. If both engine and pedal chains can be made to have equal tension then installing the idler assembly will not be necessary. Mount the chain idler on the wheel strut if the engine drive chain cannot be made as tight as the pedal chain.

6. Install supplied chain safety guard by attaching to engine and wheel axle struts.

Step 4: Fuel tank

Picture of fuel tank
A) Attach fuel petcock to tank. Use Teflon tape to seal threads.
B) Attach fuel line from tank to carburetor. Best to use USA made fuel line like GoodYear or something . Factory supplied clear plastic line gets hard and crusty over a period of time.

Gas and Oil Mixture for Fuel ratio
The engine is a 2 cycle design, therefore, a gasoline/oil mixture is necessary. During the break-in period (1st gallon of fuel), the ratio should be 18 to 20 parts gasoline to 1 part oil. After the break-in period, the ratio can be increased to 20 - 25 parts gasoline to 1 part oil.

Step 5: Clutch/ throttle and kill switch

Take clutch lever and slide it on over the handle bar and take the cable and thread it through the lever in the engine. When you pull the clutch the engine should disconnect from the back wheel so you can get it started.Then trim the rest of the cable because it is very sharp and will cut you when you pedal. Make sure you rescrew the screw so it wont come lose.


throttle
take the existing grip off the bike and slide the throttle on the right side of the bike. Use an allen wrench to tighten it. take the cable from the throttle and slide it on the carburator so when you pull the throttle you should feel some resistance when you twist it.

kill switch
Take the red wire from the throttle and attack it the the frame, Take the black wire and attach it to the white wire coming from the motor. When you push the kill switch you hold it so it will turn of not just stall.

Step 6: Spark plug

Take the black box with wires coming off of it and take th black thick part and cap it over the end of the white thing "spark plug" on top of the motor . Attach the white black to the black and blue to blue.

Step 7: How to start the motor up

before you start push the ticklier button and open the carburator. All the way first pull the clutch down and pedal until going kinda fast then release and twist throttle and pedal until it starts up then just twist to go faster.
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Good
Hey, I'm about to build it and was just wondering, about how fast does it go?
I have the same motor and just need the bike. Where'd u get yours?
mohnish6 years ago
im surely gonna motorize my bike,its cheaper than buying a motor cycle
Electric is cleaner, but costs more than a motorcycle on craigslist for a good setup. Im going with an 80cc gas for my bike.
The problem is electric is slower.
Electric isn't slower. That is only if you compare a 300 watt motor to a 1+ kw gas motor. For the same power motors though, electric will be smaller, more efficient, and will produce far higher torque and torque from a standstill. With gearing electric can be much faster and stronger.
Power to weight, gas is faster hands down. And with the mileage you get, its gonna cost about the same in electricity.
Wrong! Where do you get that? Even if you use a 1KW motor, which goes 55km/hr, you still use only 8c/km or R1,60 per 100 km. Compared to even 1 litre per 100 or R13/100. It is at least 6 times cheaper. Get your facts straight.
Its still going to be cheaper per mile to use electric. gas has 36.6kwh per gallon of energy, but ice engines are very inefficient. Assuming a price of 0.12 cents US per kwh, that equals 4.3 dollars for an equvalent amount of energy as is in a gallon of gas. While a bit more pricey than gas, electric is over 4 times as efficient as the most efficient gasoline engines. Which these chinagirls are not. Therefore making electric cheaper to operate. And with electric, using lithium batteries can get you a very similar range figure, for roughly the same weight.
but you have to buy all the batteries andcharge it when you run out with gas you can fill it back up and get on your way. also if you had all the batteries to keep up with a gas engine on a bike say a commom 5hp briggs and straton you would need a very large motor and some really high grade batteries that would most likley need to be lithium or li-po which are dangerous
"A common 5hp briggs and straton" would tear apart a bicycle frame. Doesn't really apply here.
http://www.youtube.com/watch?v=dXereH8R30E
It would not tear it apart mine is 6.5 hp. I never have to recharge it, and the energy that it would take to make the lithium batteries would be worse thangasoline, esp. With 150 mpg fuel efficiency that I get on mine because its so light. Electric motors are expensive, fragile, not waterproof, and in this day and age just not as powerful as gasoline for the weight. I can put my engine through quite alot and I do. Believe me if I sprayed down an electric bike with a hose after a mountain ride it would not run again. It is also considerably safer because I can be heard.
Yes, it would. Using standard bicycle parts with a 6.5 hp engine is just a recipe for disaster. Even if it doesn't fail immediately, it will soon. And electric motors are very durable indeed. Many are waterproof. To waterproof the bike would be easy, just shrinkwrap all of the connections. Also, electric motors don't really increase in size or weight that much as you increase the power. A 7kw motor (9.3 HP), would easily fit inside of a bike without trouble, you could actually miunt it as a hub motor. They have a MUCH higher power to weight than gasoline engines. Do some research.
afbrass1 year ago
Electric is much easier and cheaper to use. Call me at 0836522369 for a discussion.
HammE2 years ago
Just a word of advice, you should never mix gasoline and teflon tape! It turns the tape into goopy stuff!
ichael a (author) 2 years ago
Shout out to Tori Adachi for all the help on the pictures
Spud186 years ago
Also, forgot to mention, you can find these kits at http://www.zoombicycles.com/ and my neighbor has this on an old norco bicycle. he has the 80cc kit and it goes about 50km/hr. These kits ship to Canada, but unsure about U.S.
They don't ship to the U.S.
TSC Spud184 years ago
I know they ship kits like this to us!
but they're illegal in california
Not anymore If you disagree (most likely) then where is your evidence?
on ebay, if you look up a kit to motorize a bike, and you read through it (go ahead, look it up, and read through all of it) it says that the seller will not ship to California, because of some EPA clean are act
okay, but you still have to obtain motor
Not all motor kits are legal in Cal, but there are several sellers selling CARB (Cal Air Resources Board) Compliant motor kits legal in CA.  They meet emissions standards, but there are several local legal codes regarding motorized bikes (limits on displacement and/or top speed)
Illegal in Victoria, Australia too. Currently you are allowed only 200W motor on a power-assisted bicycle. Bicycle Victoria aims to increase that to 300W though. Still, this would be a lot more than 300W. Electric motors on eBay range up to 1000W for power-assisted bikes.
200w is like 1/4 of a horse power
how much does this cost?
lemonie6 years ago
Can you show a picture with driving chain in place? (2-stroke mix is 20 gas to 1 oil) L
shveet lemonie4 years ago
last i check it was 50ml oil to 1L gas.
50 ml oil + 1 L gas =20 parts gas + 1 part oil (20:1 ratio)
Lol.
pyrotech255 years ago
why dont you use a weed wacker engine?

they have throtel and kill switch all ready.
Thats only like 22cc.
I've seen 48cc weed whackers. And pyro, how are you going to use said throttle on a bike?
Because you can have a 66cc engine and go about 40Mph
30mph with the stock sprocket. 40mph with an aftermarket 36t.
goud5533 years ago
I have just built mine not even started yet and I can't ride it as a regular bike it's really stiff and hard to move and the chain has slack please help
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