Introduction: Open-source CNC Project

This is more of a documentation of the process of making a cnc machine then an instructable on how to make one. I wanted to share this design with you, maybe it will inspire your, maybe it will help you? and even maybe you could help me by reacting on this instructable! In the future, when I am further in the making process I will share the design specifications (so I can spare you possible design problems/bugs).


C i C is a low cost, easy to assemble and an open-source CNC platform.

What is the purpose of C i C?
The intention of the C i C is to provide students (of the department of Industrial Design) with an accessible platform from which they can explore different manufacturing opportunities and learn about electronics, mechanics and software.

How is the C i C an open-source platform?
The entire frame of the C i C is made by laser cutting 6mm MDF, which makes it easy to replace bits and modify them using any CAD program. When I finished the entire assembly I will upload it here so anyone can download the plans.

What are the capabilities of the C i C?
That is a very short answer; I don’t know! Experimenting with the machine will give some answers. The goal is to be able to do isolation engraving for PCB’s and foam cutting but it might be used for 3D printing and 3D carve shaping.

I divided this instructable in three main parts, the first is the mechanical part of the cnc machine, the second part is the electronics used to drive the cnc stepper motors and such, the third part is where I explain all the software bits.

Step 1: The Mechanics

First image is the assembly view of the C i C in Solidworks (z-axis and train are yet to be modeled!)

Next picture: close up of the frame; using widely available (skateboard) bearings (blue) and aluminium corner profiles (red). This rail system ensures smooth movement of the trains and no movements in other directions other then the rail.

Last picture shows M8 thread with a skateboard bearing which happens to fit nicely! (Both are cheap and compatible!)

UPDATE (see picture)
Since the laser cutter that would cut out the parts for my cnc machine broke down for a couple of week I had the opportunity to reflect on the original design and make some changes:

Go from a M8 lead screw to M5 to overcome difficulties coupling the lead screw to the stepper motors. (shaft of the stepper motor is 5mm)

Redesigned the x-axis, originally dust and material could get stuck in the rail or in the leadscrew, the new design prevents this by having side slots from which it is harder for dust and material to get in. (it also increases the workable area)

Generalized the lengths of all the bolts, just two major sizes: 16 and 25 mm.

Some other small improvements!

UPDATE II
Finnaly received the laser cut MDF parts today! yeay! Started assembling the parts, i'm going to cut rails and lead screw to length very soon. Hope to receive the bearing in the mail sometime this week so hopefully I will have a moving x-axis this weekend!
After assembling the x-train/y-frame I discovered some movement in the parts, if this is unsolved it would resolve in a major accuracy problem in the y-axis. I already know how to fix the problem though, I will laser out some more parts to stiffen the two colloms of the y-frame.

I made some pictures of the progress so check those out!

If you happen to have power supply for free laying around in the house, please donate it to me ;)

Step 2: The Electronics

Received the stepper motors today and the parts for the drivers, all on one day! It took me about 5 hours (excluding mapping the components and figuring out where all the wires should go) to solder the driver. I based my circuit on this diagram, however I made some changes, when I have some time to make my own in Eagle I will upload them! During the first test, the power indicating led didn’t work, oops, wrong polarity! After that I hook up an Arduino to it and a power supply for the motors, written a quick program and eureka! It works like a charm! For this small test I used 0.5 A per winding (which is 25% of the power I am planning to use, more power is more torque) and 5 volt (which is 20% of voltage I am planning to use, more volt = more speed). The speed and torque of the motor in this test was already impressive, can’t wait to see it in ‘full’ mode.

Here are some pictures of the test:

Step 3: The Software

I downloaded the G code interpreter for Arduino and ran a test with it, result: works perfectly! What I will probably do is hack into the code and get rid of the stuff I will not use. You can find the G code interpreter here.

Comments

author
gingerreaper made it!(author)2013-09-05

Hi, what did you use to send the g code to the arduino??

author
alihureiby made it!(author)2013-07-19

hello. can you tell me more about the stepper driver? how to wire it , and what the part list. :D thx

author
Ulndenisovy made it!(author)2013-06-19

Where find plans for laser cutting?!

author
zyh12398 made it!(author)2012-11-18

cool

author
pfred2 made it!(author)2011-11-08

I can't wait to hear how two of your drivers perform at full power either. If you run into oddities then let me know because I probably know how to fix it. If what I think is going to happen does then you'll know what "oddities" means. A blind man would be able to see the problem!

Don't fear though as the fix is fairly easy. Just took me a while to figure it out.

author
frits297 made it!(author)2011-11-09

Thanks for your comment, are you referring to the heat sink that is missing?

author
pfred2 made it!(author)2011-11-09

No.

author
frits297 made it!(author)2011-11-20

Hi, yesterday I powered my stepper motors to the max, I didn't experience any oddities. But I am still very curious to what you were referring to. My next step is to redesign some of the parts since there is a slight wiggle in the construction right now, so far I am very content with the progress I made. Do you think a cordless Dremel would be powerful enough for this project?

About This Instructable

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Bio: Hi, I'm currently doing my Master in Industrial Design. I appreciate the idea of sharing and building cool things together.
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