programmable solar charger

 by jakobus9
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I had a solar charger, but wit the years the complex electronics supporting it gave up. But when I took it apart I noticed that the panels them selfs were still working. Wanting to reuse them I came up with this. A programmable solar charger.

by a simple shorting block and headers you can 'program' it so the output is:
  • only from a single panel (left or right)
  • the solar cells are in series
  • the solar cells are in parallel.
I will try to explain here how you can make this yourself.
 
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Step 1: What you will need.

  • A wooden plank (or a project box) to put it in.
  • A soldering iron (and solder of course)
  • Wires in different colors (just one color will work just as well, but can be very confusing)
  • A shorting block and headers (or something else you see fit for the job, if you have enough switches, they should do the job just as well)
  • The most important: solar cells.
  • Triangular piece of wood (optional: it only serves to make the protecting case)
  • Some way to make a variable outfit. I got a gadget key chain at a festival which should charge your phone. It had a cable where you could fit multiple outfit plugs in. but multiple cables should work as well.
  • A hot glue gun
  • A saw
  • A drill
  • Sanding paper
Schmidty16 says: Jul 30, 2012. 10:54 AM
ok i like this very much and have u thought anout using lighter wood or even plastic that looks like wood i like ur project voted for
jakobus9 (author) in reply to Schmidty16Jul 30, 2012. 12:26 PM
this instructable is originally an entry in the green contest, but now only the hurricane laser contest is in the header :(
thank you very much for your vote!
Schmidty16 in reply to jakobus9Jul 30, 2012. 4:26 PM
ok
jakobus9 (author) in reply to Schmidty16Jul 30, 2012. 11:42 AM
Thank you very much!
I have considered other materials, but I really like working with wood. Only the board where the electronics are glued on is a quite dense wood (from a wine case) the protective box is much thinner and lighter. The box parts came from left overs from making a house model. I try to reuse as much as possible.
plastic for the cover could work, but plastics ain't green ;-)
Schmidty16 in reply to jakobus9Jul 30, 2012. 2:13 PM
ok but it looks good
sepakbola says: Jul 30, 2012. 5:02 AM
i wonder where i can buy solar panel like that
jakobus9 (author) in reply to sepakbolaJul 30, 2012. 5:35 AM
As soon as I posted this a few of my friends wanted that I made one for them, so I'm searching for some panels as well.
Just google "buy solar cell" or "buy solar panel" that brought me to this: http://sunboy2011.en.made-in-china.com/product/fbUQBlKHnOck/China-5V230mA-Small-Epoxy-Resin-Mono-Solar-Cell.html
but I'm going to the local electronics store to ask their opinion where I could buy solar panels.

ps: The panels in this project are actually barely strong enough to charge my phone but they cant charge iPods or smart phones so you might want to take this into account when buying new ones ;)
canucksgirl says: Jul 29, 2012. 7:37 AM
Very nice project. Thanks for sharing. :-)
jakobus9 (author) in reply to canucksgirlJul 29, 2012. 7:59 AM
No problem at all. ;)
If I don't do something productive in vacations I go nuts, so this is really fun to do for me.
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