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A soldering gun is a pistol-shaped soldering tool, named for their rough appearance to a firearm.
Why settle for an approximation when you can have a real soldering gun?! Bring this little baby to bear on your next PCB. Point, pull, and let the heater rip.

It's not so far fetched: A steady hand, a careful aim, an unsafe quantities of lead...soldering and firing a gun have an awful lot in common. Making your own is easy, all you need is an air pistol and a hand-held, battery powered soldering iron and you can make your own soldering gun.


Here's what I used to make mine:

tools:
  • hobby knife
  • wire strippers
  • screwdrivers
  • soldering iron
  • JB Weld (or very strong epoxy)
  • rotary cutting tool




 
materials:
Modified toy/prop pistols can be mistaken for real firearms, use common sense and leave this gadget at home.

 
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Step 1: Disassemble soldering gun

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The soldering iron I used was the equivalent of a 15W soldering iron, battery powered by 4 AAA batteries, had one 3mm white LED near the tip. The package boasts: "the tip heats to 365°F (185°C) in about 7 seconds, and can reach a maximum temperature of 1050°F (565°C)".

I used a small Phillips screwdriver to open the plastic housing of the soldering iron and pry it apart. The circuit inside has a 51Ω resister, one small white LED and a socket for the heating element.

After sketching the circuit onto paper I desoldered the components and set them aside.
1-40 of 46Next »
Scarention says: Sep 18, 2012. 5:17 PM
why do you have a breadboard in the background if you dont solder it?
PotatoCoffee says: Sep 17, 2012. 12:01 PM
Is it a Barreta M92? Awesome Instructable BTW!
ultimut cat says: Sep 7, 2012. 11:21 PM
i need a soldering iron to make a soldering gun
ilpug says: Sep 7, 2012. 10:19 AM
Oh wow. Why did i never think of that?
edwin994 says: Sep 7, 2012. 7:11 AM
impressive^^
KneXtreme says: Sep 7, 2012. 6:04 AM
Neet idea. Congrats on your 100th instructable!
pandyaketan says: Sep 7, 2012. 12:35 AM
Click my name to see my NO-SOLDER LED PROJECTS !!!
;-)

Reg
ketan
Dusk Shadows says: Sep 6, 2012. 12:10 AM
Hahahha yes!!!!!!!!!!!!!!!!!
DoctorDv says: Sep 4, 2012. 10:02 AM
I saw your project in the Popular Science magazine! Congratulations!

-Doctordv
masterzeb318 says: Sep 4, 2012. 6:59 PM
Dito, this is awesome he commented on my thing!!!!
AUG-5OM3 says: Aug 29, 2012. 11:10 AM
This is so cool. Too bad airsoft guns are illegal in my country :S
sab1345 says: Jul 18, 2012. 11:43 AM
thank you very very
iminthebathroom says: May 24, 2012. 3:23 PM
Very cool indeed! This may be asking too much but I wonder if a slightly larger gun would allow you to equip it with a motorized spool of solder wire. Course that might mean a dual trigger model gun. One for the heat and one for the spool. Sounds like you'd need some sort of pirate type gun with dual barrels. Basically a cordless wire-feed soldering GUN, k, I'll stop talking...
Awesome!
mikeasaurus (author) says: May 29, 2012. 12:01 AM
I thought of making a second pistol which would dispense the soldering wire, thereby attacking any electronics project with pistols akimbo. We'll see...
srilyk says: Jun 7, 2012. 4:36 AM
That's awesome, and totally makes me think of the dual beretta's in Counterstrike. The sad thing is, your soldering gun would probably be more powerful :(
iminthebathroom says: May 29, 2012. 4:44 PM
sweet, i see it has garnered a lot of deserved positive interest !
Samuel Bernier says: May 31, 2012. 5:29 PM
This is why I miss Instructables so much. :(
juliadee says: May 27, 2012. 4:26 PM
The project is silly but the video is damn sexy =^_^=
mikeasaurus (author) says: May 29, 2012. 12:03 AM
aw, shucks!
Adam Manick says: May 27, 2012. 7:24 PM
Did you happen to get the idea of using that iron tip from my instructable?
http://www.instructables.com/id/Make-a-battery-powered-soldering-iron/

Cool Instructable!
mikeasaurus (author) says: May 28, 2012. 11:58 PM
Thanks for the complement!

As for the soldering iron tip: Nope, I got the idea after seeing the battery powered soldering iron when I was in Radio Shack. I actually only found out while writing this Instructable that you can buy just the soldering tip through RS's website.
Just a crazy coincidence!
Adam Manick says: May 28, 2012. 7:59 PM
Cool! I guess we think alike. Great hack!
ianbatty says: May 27, 2012. 3:06 PM
Looks like there is a mistake in the schematic.

I think the battery should connect *directly* to the solder tip, and the 51 ohm resistor is to limit current into the LEDs.

As it stands, the iron tip will get only about 0.1 amps of current, at virtually zero volts. Result? Virtually zero heating effect, with all the energy wasted in the resistor.

Comments, please.
mikeasaurus (author) says: May 28, 2012. 11:54 PM
Thanks for letting me know.
I took great care to keep the same wiring from the original soldering iron with this build, with the exception of adding another LED to the mix. I have updated Step 3 to reflect a new wiring schematic and a new picture of the original wiring from the soldering iron I used.

panic mode says: May 28, 2012. 1:30 AM
you are correct, there are some little details that may got overlooked and should be corrected. resistor is there for LED only (51-100 Ohm is ok for white LED because of their large forward voltage drop, for red LED should be 150-180 Ohm or LED. but then, duty cycle is low and it will probably still last). current limiting action of resistor would prevent tip getting hot and melting solder. also, if the tip was really wired as shown (after resistor), LED would go out ever time tip touches solder.
the battery in schematic and LED orientation don't agree either (long line on battery is positive and it should go towards 'trailing side' of the LEDs arrow. short line on battery symbol is negative and should go towards "line" on LED symbol).

btw nice instructable and cute video clip. i like the "pew pew" firing sound effect :-)
Eh Lie Us! says: May 28, 2012. 3:42 PM
Wow. This is great. I almost spit my cereal on my keyboard when I saw the video. Great, man. Create! Create!
mikeasaurus (author) says: May 28, 2012. 5:06 PM
Thanks!
Kryptonite says: May 27, 2012. 2:38 AM
Ha, it would just be perfect if you could pull the trigger and have the iron pop out the end!
mikeasaurus (author) says: May 28, 2012. 5:02 PM
The first design iteration was just that, the slide action would have the soldering tip pop out. It proved too difficult to implement, so I went this route instead.
bullzebub says: May 27, 2012. 11:40 PM
why didnt you use AAs instead of AAAs?
and i think you should use rechargables and make a few spare magazines! :-D
love the idea though.
mikeasaurus (author) says: May 28, 2012. 4:58 PM
I used the same batteries that were used in the donor soldering iron, which were AAA. Also, AA are too wide to fit into the magazine clip.
Retro Correct says: May 24, 2012. 7:55 PM
mp44sturm says: May 28, 2012. 4:30 AM
LOL!!!
...."Happy Days" is my favourite theme song....
setsunakaede says: May 27, 2012. 3:24 PM
Ow man... It really sucks that Airsoft guns like those are illegal over here... i really love the idea though.
Rumbo says: May 27, 2012. 12:17 PM
DANG IT!!! I JUST threw away that same exact airsoft pistol!!! It was broken so i threw it away... YESTERDAY! O_o
MrCafe says: May 27, 2012. 10:24 AM
I may have to try your mod using one of my old Nintendo pistols. Great work.
armored bore says: May 25, 2012. 1:49 PM
*in his best Team Fortress 2 Heavy voice*

POW!! Ha ha!
depotdevoid says: May 25, 2012. 7:53 AM
Love it. I didn't realize you could even get a cordless soldering iron, but one with a pistol grip would be even more awesome!
spike3579 says: May 25, 2012. 6:01 AM
Love the video!
rouge.renard says: May 24, 2012. 8:27 PM
There's a breaker that trips in my head if I vote a competitor in a contest, but I'll make exemption.
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