sunlight engraver! A simple way to engrave!

sunlight engraver! A simple way to engrave!
Ok, you want to do some engraving on wood, plastic, or on your hand? (no, not really) don't feel like buying one of those expensive wood engraver irons? Want a foolproof way to make nice engravings without worrying about your hand slipping and botching the whole job?

THIS IS FOR YOU! If you like simple, useful, and easy processes, give this a try. this just takes a few simple steps, and is very easy to do. You need NO experience with tools. If you can stick something with tape, and use a knife, you're set. If you can't... well, there's not much I can say about it, but that now is a good time to learn!

Below is a picture of a stickman and a camp fire. That's they type thing you should get when you're finished! The best thing is, it takes very little to master this technique! Once you get the hang of cutting curves on the tape, the rest is simple!

One KEY advantage to this method VS say a spray paint stencil, is that I can make REUSABLE stencils with ISLANDS. That means that I can do letters WITHOUT having to worry about those annoying "legs" that are needed to create blank spaces in the middle of a figure.

*please note* steps 8-12 are on making a stencil for repeated use of a particular design
 
Remove these adsRemove these ads by Signing Up
 

Step 1Step one: get those materials!

Step one: get those materials!
Ok, onto the good stuff. First off, the list of things you need are CHEAP and easily accessible, heck, you've probably got all this in your garage!

-DARK sunglasses- very important! We prefer to keep our eyes intact. if you've got welding goggles, those'll work too.
-Aluminum foil tape- the shiny stuff, you COULD use aluminum foil, but, it's going to be one heck ova lot harder that way.
-Razor blade- Exacto knives are preferred.
-Magnifying glass- one larger then 3" (~10cm) diameter circle, or rectangular equivalent.
-Material to be engraved- dark objects or wood are best
-A sunny day

*a side note, please try to steer clear of carcinogenic materials, However, if you must burn them, wait for a breeze, and stay upwind of the object, and downwind of other people (or a good ways away from them!) I'd prefer if you just take simple precautions to keep others safe. While probably not a problem, it's a good idea nevertheless. HOWEVER, plain 'ol wood is no problem, and you don't need to worry about that!
« Previous StepDownload PDFView All StepsNext Step »
67 comments
1-40 of 67next »
Jul 19, 2011. 11:59 PMpaqrat says:
The thrift stores here often have frames w/ glass in larger sizes for reasonable prices.

I have an idea to make stencils that might be a little more work and a little more expense but I think the end result would be better. There is a product called Looking Glass. This is a spay "paint" that creates a mirror like finish on glass. By masking off your glass with a paper or vinyl piece in the pattern you wish to burn then spraying the glass with the Looking Glass paint you should end up with a mirror with voids that are in the pattern of the design you wish to engrave. Only experimentation will tell how well it would hold up.
May 28, 2008. 4:10 PMgoodwithpaper says:
can't you just cut through the plastic while cutting the tape then u wont have to worry about it fogging up or melting.plz correct me if im wrong
Dec 31, 2010. 8:24 PMMr.Stein says:
You could do that but you wouldn't be able to make islands.
Mar 21, 2010. 2:02 PMJohnJY says:
 Never thought of this! Nice unique method. 
Aug 5, 2007. 8:55 PMChanio says:
May I add that if instead of this template you do one with cooking foil, or thicker. You can put your picture over the foil and only by passing a pencil over the line the surrounds your image it should leave the foil marked for latter cutting. With a thick foil you should not need any other support to have it last long. There are other techniques to engrave metals: with tar and acid but it deserves it's own proper instructable to show it well...
Jun 12, 2009. 9:45 AMslimblondie says:
The tape allows you to make islands... the areas that would fall out if not for the sticky backing applied to the glass. This way you don't have to follow the "rules" of stencil making!
Jun 15, 2009. 6:14 PMChanio says:
You're right. I'm sorry for not reading and understanding all what was explained.

I was just trying to add another idea to this good project.

Now, :) let me add something...

It could be possible to add 3D to the shadows (some less dark shadows) by cutting away some parts of the stencil after half burning the complete silouette...

So, the new cut parts would be half burned while the rest would look as mentioned in this interesting article.

For example, the front log of the first picture, would look less burned, so more close to the observer...

Hurray, I have added something! :)
Jun 15, 2009. 11:22 AMPyroMaster007 says:
could you use white paper and tape it to the wood? idk, white reflects all light right?
Aug 5, 2007. 1:05 PMBradley1000 says:
v_v It's not working for me. Then again I'm using a 60 watt light bulb.... Better go get the 120. :D
Jun 12, 2009. 1:03 PMgeekazoid says:
of course it isn't working! your using a 60W light bulb. The sun's just the slightest bit bigger.
Jan 7, 2008. 9:21 AMgreggles14 says:
you can do it quite easily with a soldering iron
Feb 16, 2009. 11:37 AMbombmaker2 says:
buy a 185W one from Harbor Freight Tools. They vaporize things...
Jun 12, 2009. 9:29 AMslimblondie says:
The whole idea is to make your own! I think this is a great way to engrave for people who like to create but are short on cash!
Jun 12, 2009. 11:53 AMbombmaker2 says:
true
Aug 3, 2008. 7:13 AMSunny124613 says:
prety cool, my bros and i started burning the plastic on an old toy car with a magnifying glass, and in 2nd grade,me and these 5th grade boys were trying to make a fire with a magnifying glass. It worked but i got scared and kicked sand all over it.(my bro was stupid wen he was little and asked for marshmellows from one of the adults there!)
Nov 9, 2007. 3:08 PM-bp says:
Hi: Pressure-treated wood is really 'cyanide-treated,' but they wouldn't sell much of it if they labeled it as such. THAT is the stuff you don't want to burn.

I'm surprised that no one suggested that you cut the stencil on the glass *in reverse* so that you can then lay the glass onto the wood with the cut pattern on the bottom of the glass, nearest to the wood. That way, you retain the sharp edge that you get when your stencil is in direct contact with the wood. I would think that the sticky side of the tape is still reflective enough to do its job in that mode.

-bp
Aug 5, 2007. 8:08 PMChanio says:
Nice instructable! I am now planning my future burnings. :) I would rather use cooking foil paper and a glue spray that would easily be unglued after doing the burn. By this way, your template should last longer for other similar burning at other parts of the wood... Thank you!
Aug 4, 2007. 3:45 PMzikman says:
I have those same glasses! I got them for two dollars the other day at Old Navy.
Aug 4, 2007. 2:52 PMRiggertrev says:
http://www.youtube.com/watch?v=2R5NVGXigj8Check out my buddy Durfsun He lives in Key West some of the time (for the sun, you know) His solar pyrography has been captivating passers by for many years. check the video: http://www.youtube.com/watch?v=2R5NVGXigj8
Jun 7, 2007. 5:26 PMfortgeorge says:
You can just go to a department/discount stores and buy a picture frame to take the glass out of, pretty cheap and readily available. You can get an 8x10" for about $3-4, larger sizes are $6-12 depending on how big ya get it, provided you don't need like poster size.

Also, many glass shops sell cheap glass if you need an unusual size, to say make a 3' long by 8" high engraving in a piece of wood.

We had made about 20 different ones for Reunions, Yard Sales, etc. using a wood burning tool, this might have saved some time. Now we just use a dremel tool with metal templates, but this is a nice cheap way.

Good intsructable. =)
Aug 4, 2007. 2:40 PMJustAnotherDave says:
I picked up an (eminently discardable) 8x10 frame with (thin but usable) glass at the dollar store.
Jul 3, 2007. 6:56 PMCharles IV says:
can u use any other tape besides the shiny stuff? and if u cant can u tell me why?
Jun 4, 2007. 11:32 AMpower says:
nice paint
May 27, 2007. 10:35 AMartoftexas says:
Hey! this is a great idea. I own a sifn shop and can use this cheap (thrifty) way to do small signs. I will use my plotter/cutter to cut metallic vinyl in reverse and see if my stencils hold up under the heat. I'll give it a try and post back my results. Thanks!
May 24, 2007. 6:55 PMJoshuaTerrell says:
Nice. Anything that gets people stenciling!
May 22, 2007. 7:49 PMatomichuman says:
how lond does it take to burn through the wood? i tryed and it took a long time and did not work
May 22, 2007. 5:14 AMbkf11 says:
Great idea! Here's an enhancement on your technique. I have seen metallic transfer foil that you can buy online ( maybe in art/stationery shops as well) where you print out something using a black laser printer/photocopier, put this foil on top and run it through the laser printer again. The heat bonds the foil onto the toner on the page but does not stick to the paper itself so once you peel the foil off, you end up with silver or gold where you had black toner before. So to get to the point, I wonder if this is possible with overhead projector film? Ie print a negative image (ie print black where you want white) onto some OHP film, bond the silver foil onto it and voila, you have a custom made silvered template for any graphic/text/halftone photo you want to engrave onto wood as described in the instructable. If the film doesn't stand up to the heat next to the wood, put a layer of glass in between. I reckon it'd be great if that worked since you can then engrave anything you can print out. Would love to see someone try it & post the results or write another instructable. Benjamin
May 21, 2007. 3:36 PMJamesRPatrick says:
You might want to consider editing the starred tip about carcinogens on step one. You should stay downwind of any other people, and up wind while standing next to it, correct me if I'm wrong.
May 9, 2007. 7:06 PMdave spencer says:
I am going to try to make a template on glass. Then I could repeat the same template over and over again. If it works that is. Ill post either way.
May 14, 2007. 3:25 PMdave spencer says:
I did it with a piece of glass that I had chemically etched some art work onto. It worked great other than my lens is too small and I need to find a larger one. The light went right through the glass but was diffused by the etching. This is really cool and I will post a photo in the near future. I may have to resort to this if I don't win the laser!
May 19, 2007. 11:00 AMdave spencer says:
Ok, so I tried the etched glass thing with a Fresnel lens because the magnifying lens I used before was too slow. The Fresnel worked awesome and burned the wood with a dot the size of a dime. Unfortunately the glass did not hold up so well and shattered after about 20 seconds. I guess I'll just have to use the laser when I win it. ;)
May 19, 2007. 10:20 PModiekokee says:
The glass likely didn't hold up because, along with all the other energy from the sun that is being focused is IR (infrared). MOST soda-lime and Silica glass is opaque to IR (means it's as good as painted black). IR is high energy, basicly it is 'pure heat' and the glass is absorbing all that, and heating just like the wood underneath absorbing all those other frequencies of light that are transmitted through the glass. It's just a fact of life, unless you spend more for IR-transparent glass or some other clear medium that won't absorb energy (i don't know what to suggest that does that though)
1-40 of 67next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
51
Followers
9
Author:thecheatscalc