well over the last few weeks i came to the result that a cheap product called vellum (found at staples) works the best for burning your screens. also ...
I'll show all you cheap people how to screen print. I build or make %99 of my stuff. This is probably the cheapest way of doing screen printing. Only thing is, is that you will have to want to make many screens for it to pay off. But I've made many screens and truly love making people shirts, and even more.... saving money.
Step 1: The screens
the screen frames are pretty easy from scratch, I use 3/4 inch wood (lying around, so it doesn't truely cost me anything) and cut 1- 1 1/2" strips. I then make 45 degree cuts on the corners. My screen's dimensions are usually 18" X 17" for a regular design but for full shirt designs I use 21" X 18". but after the 45degree cuts have been done they should all set flesh with each other. now take out your pressurized staple gun and shoot each corner this should hold the frame together. Now its time to stretch your fabric.