the true diyers screen printing

Step 3WARNING: HARMFUL CHEMICALS aka phto emustion

WARNING: HARMFUL CHEMICALS aka phto emustion
Step One: make a sensitizing solution
Use rubber gloves, apron, and eye protection.
This is toxic and can penetrate skin.
14 grams of Potassium Dichromate (from ceramic chemical suppliers)
4 fluid ounces of water.This can be stored in a dark glass bottle in a dark place for several months. I bought my potassium from ebay, 1lb for $20 (including shipping) this proves beneficial if your doing A LOT of screen printing cause 1lb = 543 grams. Elmer's glue is like $.25 each so I stocked up.

Step Two: make a photo sensitive emulsion
Use rubber gloves.
This is toxic and can penetrate skin.
10 parts Elmer's Glue (by volume)
2 parts sensitizing solution
mix it
Keeps in total dark for a day or so. Work in dim light.
Use a small piece of mat board to spread the glue thinly across the fabric to close the mesh with glue as thin as possible to stop up the fabric. Work from both sides to spread it thinly.

Dry in a dark closet.
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27 comments
Jun 12, 2011. 10:03 AMswatters flores says:
I'm curious about exposure time and clean-up. Could you shed some like on this?
Nov 21, 2011. 9:10 AMjcuizon says:
ca you help me?what's wrong of my work after i exposed my work in to the light my design was destro.
Sep 1, 2010. 12:36 AMchaseracer17 says:
Potassium Dichromate is it as dependable as speedball emulsion or other manufacturers, I do not mind the hazards that are involved to save some money.. Although the end results is what I am more concerned on..
May 25, 2009. 7:47 AMgrok the wowness says:
why not buy emulsion ? dickblick.com - speedball diazo emulsion kit $20 + shipping google "screenprinting supplies" etc.
Jun 10, 2010. 1:44 PMdiss0nance says:
True... I bought 10$ worth of potassium dichromate, and maybe total of $10 worth of glue and I've already made twice as much as one of those speedball kits can make... and I've barely made a dent in my potassium supply. at least 10x more
Jan 12, 2010. 4:23 PMzidakano says:
Does anyone think that this could be used to make pre-sensitized pcb boards to make a resist to etch them. if so I think it could be cost effective as those boards a quite a bit more. dunno an idea I had while reading this ible.
Jun 10, 2010. 1:41 PMdiss0nance says:
a photography friend of mine used some of my photo emulsion I made with this recipe for dichromate printing... I believe the store I bought this stuff from sells it for wood staining? so I'm sure there are many applications you could use it for... anything you need light sensitivity.
May 20, 2010. 6:09 PMGasherMan says:

 

Check this out . Potassium dichromate 

Martin and Pleasance Hayfever Relief - Oral Spray


Product Description

- 25ml oral spray

This homoeopathic medicine has been prepared by traditional methods for the temporary relief of symptoms associated with: 
- Itchy eyes and nose 
- Antihistamine reaction 
- Runny eyes and nose 
- Sneezing 
- Catarrh (mucus blockage or discharge often caused by swelling of mucous membranes and by excess mucus)

Ingredients:
Potassium dichromate (Kali bich) 12X
Schoenocaulon officinale (Sabadila) 6X
Potassium Sulfate (Kali sulph) 6X
Sodium chloride (Nat mur) 6X
Phleum pratense 12X
Euphrasis officinalis 6X
Allium cepa 6X
Histamine dihydrochloride 60X

Jun 10, 2010. 1:39 PMdiss0nance says:
!! holy cow... that can't be good for ya
Apr 9, 2009. 2:54 PMdiss0nance says:
I found potassium at a local store that sells pigments and supplies for woodworking (kamapigment.com). 1/8 lb is $5.65 which is enough for me for now, I don't really need a whole pound.

since I don't have a scale I am using cooking conversions to figure out how much potassium to mix with water and so on... so assuming the potassium has about the density of salt or sugar, I'm going to mix 1Tablespoon (level not heaping) of potassium with 4 oz of water. (http://www.onlineconversion.com/weight_volume_cooking.htm)

and because one bottle of elmers glue is 4 oz, I'm going to mix slightly less than 1 oz (should be .8 oz) of the potassium/water solution with two bottles of glue.

that should be enough to try with a few screens... if it doesnt work I havent wasted too much money and can adjust the emulsion stronger/weaker next round.

thanks for the great tutorial and info about this potassium mixture... I've been doing screen printing for about 6 years and the emulsion bit has always been an obstacle. and I've read tons of different diy/cheap tutorials and info online and this is the first time anyone has mentioned making your own emulsion like this.

cheers!
Apr 22, 2009. 4:14 PMdiss0nance says:
ok my first batch of emulsion didnt work out... I bought cheap white school glue from the dollar store, and some of it was lumpy so didnt mix right - was washing out of the screen too easily. so then I got some Elmers glue (only to be sure of the quality - it was the same price anyhow) I mixed 1 1/2 tsp of potassium with 1/4 cup water... then added 1 1/4 cup of glue. this was enough to coat 6 16"x20" screens. I burned them at about 12" with a 200w bulb for 30 minutes. 20 minutes wasnt long enough. Washing out the screens is a bit tricky, too much pressure and it's game over. eventually found the right pressure and got a couple perfect screens. the only sad part of this glue based emulsion though is that it gets sticky when I rinse out the ink after a run, and then I have to wait half an hour for the emulsion to dry again.
Dec 8, 2009. 1:36 PMDimitrios says:
How about using woodglue from Ace. They have the waterproof one.
May 11, 2010. 10:56 PMcynreams says:
Would this actually work?  The water-proof glue?  I'm going to try to make this myself.  SPEEDBALL is really expensive!
Mar 31, 2010. 9:41 PMkmiller8 says:
Would the safer Ammonium Dichromate work instead of Potassium Dichromate?
Apr 13, 2009. 6:35 AMKenoshaKid says:
I live in Europe and we don't have Elmer's Glue here. What kind of glue is it? Could you copy the list of ingredients on the package if there is any so i can go look for a similar glue that i can buy here?
Nov 21, 2009. 6:50 PMpaperclip32 says:
 PVA glue.white school glue.
Apr 2, 2009. 2:32 PMdannown says:
I can't find a supplier of Potassium Dichromate. Any advice?
Apr 3, 2009. 4:21 PMdannown says:
checking this new-fangled Internet, i bought a pound of it, to be mailed to me, for $16 shipping included.
Apr 2, 2009. 9:49 PMawsmanna says:
I did a google search for it in the shopping section and came up with several places including ebay and "the science company." Looks like a pound on e-bay is about $20.
Apr 3, 2009. 9:40 AMdannown says:
*ahem* well done, awsmanna. to self:next time, use the Internet to find the product or services i need. thanks :-D
Nov 1, 2008. 5:47 PMgrj0 says:
I think you meant to say 1lb=453 grams!
(453.59237g)
Feb 11, 2009. 3:18 PMTobita says:
454, it's atleast 5 tenths, so rounded up i think
Jan 27, 2009. 1:44 AMjoeyisforlovers says:
how do you measure 10 parts elmers glue?
Jan 28, 2009. 5:24 PMFather Christmas says:
um. yeah. i have a feeling that was not a yes or no question. to "joeyisforlovers" there will be 5 times as much elmers glue as water. 2 cups water + 10 cups elmers glue 1 tbsp water + 5tbsp glue.
Nov 14, 2008. 11:15 PMlzp says:
Potassium Dichromate is part of the chromium compounds. These compounds have been linked to very high rates of cancer.

Lets look for a hobby that wont kill me faster. Power tools are bad enough.

http://en.wikipedia.org/wiki/Potassium_dichromate

Are store bought emulsions this toxic too?
Maybe stone tablets are my only option.

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