Introduction: Pocket Sized LED (Altoids) Flashlight

This "Ible" will detail how to make an LED flashlight in an Altoids smalls container. I had thought about making this a cooler more complex thing, but because I made it so simple it is very durable (if made well)

Step 1: Supplies

You will need.

1 Altoids "smalls" tin
1 White LED (I used 3MM)
1 soldering gun/iron
1 ultra finepoint sharpie
1 small toggle switch
1 hotglue gun
1 dremel tool
2 Cr2032 watch batteries
and, Electrical tape, spare wire, and some needle files would be helpful.

Step 2: Mark Tin

When putting stuff in Altoids tins I like to mark where the lid closes to so I can stay below that line. Close the tin and run the sharpie around it, right under the lid. (don't worry, when the project is done you can clean it all off with alchohol and a rag).

Step 3: Make Holes

Decide where you want the holes for your LED and your switch, since my LED was round I just drilled a hole the right size. But, my switch was rectangular so I drilled several (2) holes inside the small rectangle and filed the hole to size, if you want you can sand around the holes lightly just to make sure there are no sharp pieces of metal, go ahead and do it now. I'll wait... Done? Good. Continue on young one.

Step 4: Make Battery Pack

Step 5: Put It All Together

Solder the Battery pack to the switch and the LED. Make sure you have room to stretch the whole thing to fit the holes you made. and put it in the tin.

Step 6: Glue It In

Using your holtglue gun glue it all in place and glue it good!
if made right this will be extremly durable (Ive dropped min 5' onto hardwood floor and it worked fine)

Comments

author
owen27 made it! (author)2013-08-04

Sorry I am a beginner. How exactly does one make the battery pack? Thanks!

author
Schmidty16 made it! (author)2013-07-15

Can u use AAA batterys

author
oldanvilyoungsmith made it! (author)oldanvilyoungsmith2013-07-16

You would need 6 AAA battery's to get the right voltage. They would work, but not fit.

author
Schmidty16 made it! (author)Schmidty162013-07-22

Its called a joule theif

author
oldanvilyoungsmith made it! (author)oldanvilyoungsmith2013-07-22

If ya got the answer, why ask?

author
Schmidty16 made it! (author)Schmidty162013-07-25

I dont know lol :)

author
BigMac96 made it! (author)2009-08-26

can you just use a 2-cell AA holder?

author
oldanvilyoungsmith made it! (author)oldanvilyoungsmith2009-08-27

you could, but 2 AAs won't fit in this tin, you would have to use a large tin.

author
ZanderArch made it! (author)2009-07-29

Combine this with another Altoid Tin instructable and you could have a thing of beauty.

author
Berserk87 made it! (author)2009-06-30

its a small light, huge for an led light. i dont think you can call it "ultra small".

author
mason0190 made it! (author)mason01902009-07-15

i dont see ultrasmall anywhere.

ace o spades.JPG
author
Berserk87 made it! (author)Berserk872009-07-16

it was in the title, the author modified it.

author
mason0190 made it! (author)mason01902009-07-15

omg y did i add that pic

ace o spades.JPG
author
mason0190 made it! (author)mason01902009-07-15

i did it again :S

author
oldanvilyoungsmith made it! (author)oldanvilyoungsmith2009-06-30

Duly noted

author
hominid made it! (author)2009-07-01

Your methodology and presentation is really good.

About This Instructable

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Bio: Hi, I'm stephen, I'm a certified welder, working on my machinists cert, and working part time at a hardware store. Mixing in all ... More »
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