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Picture of wood key-grip
Since wood is a beautiful material, I always love to make tools and objects from it. In this instructable you'll see how I modeled some little plates over the grip of my home keys, to make them unique and astonishing ;-)
The key's outline has been altered in each picture, to prevent the keys replication...
 
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Step 1: The material source

Picture of the material source
keys03.jpg
For this project I've found an old wood baseboard, I'm not sure about the exact wood type, but it's rather soft and, most important, it has a very nice grain. Of course you can use any wood type, maybe you can obtain an old case, or an old object with whom create a much better grip for your keys or for other tools. In many cases wood seems old, ruined, ugly... but try to polish it and you'll be surprised.
Cut from the board two rectangular pieces a little bigger than the key head.

Step 2: The bath

Picture of the bath
keys05.jpg
This step is not essential, and actually is useless to create the wood grips of my keys. But my first thought was to create a wood shell all around the key head. Then I decided to scratch out the wood until the key metal appears around the contour.
Leaving in water the wood for a few hours will make it very soft and you'll be able to push the two boards one against the other until they swallow the entire key head.

Step 3: The clamp

Picture of the clamp
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In the first image of this step you see how the big bench vise could push the boards over the key. Leave it closed for many hours, until the wood is dry. Then you can apply the glue and let it dry. If the vise's arms are too narrow to keep all the wood pieces you need to equalize the pressure all over the surface with the help of a two metal plates.

The second image shows the circumstance in which you've already decided to keep the metal contour all around the key head. In this case the pressure to glue the pieces together is not very high, and you can use a little bench vise or a clamp, and instead of the metal plates, two wood blocks are good. Use a strong glue for metal, and remember to carefully clean and degrease the surfaces before applying glue over them.

You probably want to make one or two little holes on the wood plates before gluing them, this way you can remember the exact position of the key hole, as you see in the third photo.

Step 4: Sandpaper

Picture of sandpaper
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When the two shells are fixed you can begin to cut and scratch them on a rough sand paper, until you have an approximate shape. Then change sandpaper roughness two or more times, to obtain a smooth surface. Make the hole with a drill, better a column drill.
You can smooth the border of the holes with a conical drill bit, a file, or with the same sandpaper.

Step 5: The rough outline

Picture of the rough outline
keys08.jpg
Make the same process with the other keys. Scratch the border until you reach the metal of the key. This metal is very soft, it's probably brass, so you can model it and change the shape of the key. Do it with the rougher sandpaper, and then change roughness step by step, you can polish it with the same wood at the end of the process.

Step 6: The perfect shape

Picture of the perfect shape
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Looking at the profiles of these keys you can see how  much you can play with shapes. Each key will have a different  hand-grip, and you'll be able to discern them with the only touch.

Step 7: Oil

Picture of oil
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When you're satisfied about the shapes, the holes, the roughness of the key, you can pour it in oil to let the wood keep the dark colour and highlight the vain.

Step 8: Wax

Picture of wax
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It's also good to polish it with wax. The more you'll rub the more the wood will become shiny and astonishing! Look at some detailed pictures of the modified keys..

Step 9: A key to nature

Picture of a key to nature
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..and some pictures to show the natural new grip in its natural world ;-)
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That's awsome :)

SirCooksalot2 months ago
This is a really cool idea... I've got loads of little wood scraps and I never thought to use them this way. I will definitely make some of these! I have one good suggestion: this is the perfect place to use a superglue finish- it's waterproof,hard,smooth,looks good. There's lots of tutorials out there on using CA glue (aka superglue) to finish wood, and it's very easy. Just wear gloves!!
prakis1 year ago

Thanks

Beautiful! Must try! :)

MrE1 year ago
Wow. Seriously awesome work. Something so simple and yet so interesting. I create wooden handles for knives, I use brass pins that I make from brass rod stock to hold on the handles. I would apply this those keys. All you is to drill a hole the same size as your pin and be for you polish all you wood drive your pin in and then trim close to the surface. Then dome the ends of both sides thus causing a clenching action. This way you have something hold it really tight. Then file and sand, Ta-da.
Also what type key is that huge one and what is it for?
andrea biffi (author)  MrE1 year ago
Those keys are very common here in Italy for armour doors..
Thanks for your advice, brass pins are a good solution!
Mathes32071 year ago
I know you've been asked before, but what type of wax did you use?
andrea biffi (author)  Mathes32071 year ago
I'm not an expert in these matters, so wood wax is all the same for me ;-)
Mathes32071 year ago
For the glue I used dap contact cement, it takes a few days to day but its holding so
aledt1 year ago
really nice, I'm definitely making some of these! :)
poofrabbit1 year ago
Hey congratulations on being a finalist in the weekend projects contest! Not only are these plain neat, but they look so "high end". Great job!
andrea biffi (author)  poofrabbit1 year ago
thanks! I cross my fingers :-)
andrea biffi (author) 1 year ago
thanks guys
Mrballeng1 year ago
Great work!
Tomahawk921 year ago
what kind of glue did you use and how long have they lasted?
andrea biffi (author)  Tomahawk921 year ago
I first used double components glue for metals, but some shells detached and I glue them again with cyanoacrylate glue, which is probably better but it sometimes releases bothersome dirty gases.
like this a lot - great job
very good
10lglasson1 year ago
Awsome
londobali1 year ago
Great job!
Thanks for sharing..
How did you do that square hole?

andrea biffi (author)  londobali1 year ago
with a square bit ;-)
....to be honest with a square file on a round hole!
you mean like this one : https://en.wikipedia.org/wiki/Square_drill i thought they only make those in bigger size as in for mortise drilling.. :D nice touch!
andrea biffi (author)  londobali1 year ago
yes! they're cool, but some bits exist with a built-in external square chisel!
"square bit"! LOL, good answer! =)
So you let the wood dry after it has soaked for several hours, and then you take the wood pieces off the key and glue them back on to the key?
andrea biffi (author)  mythicalbyrd2 years ago
Exactly, I did that for the first key, but then I changed my thought, and I scratched the border to reveal the metal, so that process is not necessary in my case, but you can try it to make a full shell all around the key head.
might I suggest....googling "hidden tang knife construction" .... this will allow you to use even the hardest woods, and not have the "head" of the key visible. It will require a bit more 'woodworking', but the results should be worth the extra steps.

Also, if using soft woods, "Min-wax" makes a product that hardens wood....its called "Wood Hardener". You brush it on, the wood absorbs it, and hardens wonderfully.....you can use it on wood that is somewhat dry-rotting.
Here is a link for 'hidden tang knife handles'.....

http://www.ehow.com/how_5711174_make-hidden-tang-knife.html

This "key" project is awesome!
andrea biffi (author)  DeeRilee1 year ago
that's interesting, I didn't realize that the same technique is used to make knives!
Min-wax product should be very useful! Thanks!
foobear1 year ago
unbelievable - another simple gorgeous project
lenague1 year ago
I will have a go with this idea! Nice work!
mbecks2 years ago
Hey I just favourited this. What kind of glue did you use.
andrea biffi (author)  mbecks2 years ago
I tried first time with double-component glue specific for metals, but the shells unglue, so I glued them again with cyanoacrylate... let's wait to see if it's better. I didn't scratch the keys surface to not ruin them in case I wish to remove the wood... but it's surely better scratch them.
thanks, ill score my key and the wood for sure. what about just standard super glue. that stuff seems to do everything.
I've restored some knives....and the techniques are pretty much the same...scoring the metal with a file will definitely help, While super glue will work, 2 part epoxy is probably better.
FN641 year ago
Beautiful work Andrea! The wood looks like walnut. Very nice stuff to work with but quite expensive to buy. For a glue I think the CA is fine but a 2 part epoxy might be longer lasting. I'm not familiar with the oil you are using but would recommend either Danish Oil or Tung Oil for the folks in the US & CA. 3-4 coats & rubbed with fine steel wool between coats then finally add a hi gloss wax. I just have to give this a try. Thanx for the 'ible..FN
andrea biffi (author)  FN641 year ago
that was simple machine oil... but of course it's better use a specific oil as you suggest :-)
if you make a key please share a picture, I'm really interested in wood manifacture
dtuffy1 year ago
Very nice work...and a good idea too. Thanks
hay_jumper1 year ago
Great job! These look fantastic.
M.Ploeger1 year ago
Excellent idea. Very nice
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