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Hey, thanks for the tips! I have built a lot of costumes, and taken a course in prop-making so I did come in with a bit more experience. But, your pics were a great inspiration! I used a soft constructed 'helmet' as a base, rather than the hardhat and papier-mache, and then went from there! Your tutorial was a great base to work from, and the zip-tie on the nose? Super! Here's the costume I built for our 8-year-old :-)