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Vacuum Former at Home
Make a good, cheap, upgradeable sheet plastic vacuum former
Could you use a full head mold? In other words to form a mask that covers the whole head, having the model vertical instead of horizontal?
Make your own Arkham Batman Cowl
How To Make Foam Armor
Creating a Costume/Cosplay from E.V.A Foam
How to Make a Closet Organizer Out of PVC
Halloween Pirate Cannon (and fog machine disguiser)
EWaste 60$ 3DPrinter