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Hi! Great Instructable, love all the photos and the figures look really great. I suppose the figure doesn't melt in the oven because of the low temperature? I tried this with a Star Wars figure once, and I think the temp was too high. I am surely going to try this.
Hi! Looks like you have a carbide-tipped saw blade. The main part of that blade is not made to be sharpened, just the carbide. Next time use an old fashioned steel saw blade. The steel saw blades are made to hold an edge. High speed steel or molybdenum, or some such metal. Do get an angle grinder. First knife is a great trophy! Congrats!
DIY Queen's Coronation Crown