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Hi Kristin - I made a paper pirate hat from a small weekly newspaper, a tie from fabric - I made a long tube, turned it right side out, tied it, then cut the back & attached velcro so it didn't have to be tied & untied all the time. Just took some paper, sketched out a mask w/two eye holes & cut it out of black felt. I knitted a red scarf but if you're not a knitter red fleece would look fine.
I made this guy for my daughter for Christmas - he was very well received! Nice pattern & instructions. Fortunately I like to sew by hand.