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PLA will also work as a working key itself. Just use it with care, and make sure it doesn't break inside the lock. For backup use, it's just fine though.
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It would work, however please remember that the sound is REALLY quiet using this method. I'd see this more as a cool demo than as something functional. For that, you'll need an amp.
Great project! If you add a piece of copper (as a heat spreader) to the hot side, you could possibly also hold it above a candle to charge your device!However:The top heatsink is useless. Because it has no contact area with the TEC, it won't help to cool it off. Because it hinders airflow to the other (useful) heatsink, it might even perform worse because of it. Also, it adds a lot of weight. You'll probably see the same or better results without it.
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I'm assuming that he painted the backside of the acrylic, and then put it under the lasercutter, engraving away the paint to let the light shine trough. (you can also do this with a mirror, might combine very nicely!)
Making Fractal Art With High Voltage
Great instructable! Just one thing I can't figure out: If it's AC, why is the shape in step 6 only growing from the red wire, and not from the black wire as well?
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Probably late, but anyway:You have to limit the current. Otherwise the battery will act as if it is shorted out. (this will damage it; it might even explode.)
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