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I want to make some windows from a sheet of Lexan. How do I cut and bend this stuff. I am using .125 thick sheet.? Answered



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ve2vfd (author)2009-05-28

You cut thin lexan with the sticky plastic backing still on it. If it's off, put duct tape on both sides of the cut. Use a jigsaw with a fine toothed blade if youre cutting shapes. For a straight cut use a circular saw with a very fine blade (like the type to cut particle board and melamine). Make sure not to twist the blade and keep it perfectly perpendicular as lexan will shatter.

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frollard (author)ve2vfd2009-05-28

Not to forget the score and break method if they dont have access to power tools.

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