PCB Trace Width Questions Answered
So i am working on a PCB to use my XBOX 360 power supply as a standard 12volt 16 amp without hacking it apart. I've taken the female plug from a dead Xbox and I've recreated the layout in ExpressPCB. my only issue is being that its 16 amps @ 12volts is the trace widths to hold that much power are ridiculously wide we are talking 7mm or there abouts. I used several different online calculators to determine trace width.
My question is.. how small can i get away with for traces and still get 16amps.. is there a way of bridging the front and back side of a 2side PCB to allow for more amperage on smaller traces? i am really at a loss here. since my PCB is set at 38mm by 38mm and the connector size is 27mm long by 23mm wide. with 7mm wide traces i can't connect all the power pins together and all the ground pins together and route them out.
Now i realize the 16amps is max draw but i'd like to plan for a max draw situation that way i feel confident enough to not have to check it all the time to make sure its not melting. Below is an image of the current board in Express PCB the labeled Thru-hole are connections i will need to make for this all to work. the other remaining holes are for mounting the female jack securely.
The three yellow boxed connections are 12v+
The three greyed boxed connections are gnd
ENG is bridged to +5 to make the XBOX PSU provide 12v