Introduction: 3D Pen - Custom Phone Case
2-3 hour project
You will need:
- 3D Pen
- Correct color filament
- Epoxy or other glue
- Paper and pencil
Helpful tools:
- Some way of heating parts of the model (lighter, cooking torch, etc.)
- Flush cutters
- Wax paper Tape
Please note that I made a time-lapse video of the full process, so you can see all the little details on how to make this in the following video:
A high level overview of how to make this is:
- Two options for creating a combination of the desired image and an outline of your phone body
- Use 3D pen to trace image, changing colors as needed
- Pen in the whole outline of the phone, to make the main body of the phone case
- Glue the penned image onto the main body of the cover
- Add 4 small tabs at the corners, that can hook onto your phone and retain the cover
** Finally take care and the proper precautions when using an dangerous equipment that this Instructable requires. **
Step 1: Create Combination of Image and Phone Outline
Here are 2 possible ways to get a combination of the desired image and an outline of your phone body:
Option 1 (this is the method I used)-
- Measure the relevant dimensions of your phone
- Sketch this outline in CAD or photo manipulation software (Inkscape, Photoshop, etc.)
- Take the desired picture or image of your choice and import it into the software program
- Scale and position the image till it fits in the phone outline to your liking
- Print 2X copies of this combination at 1:1 scale
Option 2-
- Take the desired picture or image of your choice and import it into any software where you can scale it (OpenOffice, Word, Powerpoint, etc.)
- Take a guess at the size you need it to be to fit within the outline of your phone
- Print this and place your phone over the image
- Trace your phone outline using a pencil
- If the image size is off, go back to the software and adjust the scale and try the above steps again
- Continue iterating this way until the image size and position on the phone outline is to your liking
- Print 2X copies of this combination at 1:1 scale
Step 2: Trace the Image With a 3D Pen
- Trace the image with your 3D Pen, changing filament colors as necessary
- It is recommended to pen on wax paper to prevent the image from sticking too much to the paper.
- Once complete, peel the image from the paper and set aside
Step 3: Trace the Main Body of the Case With a 3D Pen
- On the second copy of the combination, fill in the full outline of the phone. This will make the main body of your phone case
- It is recommended to pen on wax paper to prevent this from sticking too much to the paper.
- Once complete, peel the main body of the case from the paper
Step 4: Glue Penned Image to Case Body and Make Retaining Tabs
- Glue the penned image to the case body using epoxy or other glue. If you only use glue on three sides of the image, it will form a small storage pocket under the penned image
- Add 4x small tabs at the corner of the case body. These will hold the case over your phone.
- Having some way of heating (lighter, cooking torch, etc.) the tabs can help you form them to the phone shape.
Congratulations, you now have made a custom phone case with a 3D Pen!