Apply Big Decals Without Wrinkles or Bubbles
Intro: Apply Big Decals Without Wrinkles or Bubbles
Here's how the pros put decals on.
Ever turn a nice decal into a wad of crap and wreck your paint job in the process?
Learn the true secrets here. The same methods work with bumperstickers, contact paper, etc.
Don, Dan, and Vincent bust out the masterful skills and put some major decals on the catamaran "Nalani".
They printed these decals on a huge inkjet printer/sign cutting machine made by Roland.
The decals come attached to some heavy shiny paper with some thinner cover paper over them.
So it's a sandwich with three layers, decal in the middle.
Ever turn a nice decal into a wad of crap and wreck your paint job in the process?
Learn the true secrets here. The same methods work with bumperstickers, contact paper, etc.
Don, Dan, and Vincent bust out the masterful skills and put some major decals on the catamaran "Nalani".
They printed these decals on a huge inkjet printer/sign cutting machine made by Roland.
The decals come attached to some heavy shiny paper with some thinner cover paper over them.
So it's a sandwich with three layers, decal in the middle.
STEP 1: Big Tape at Top
Leave the decal attached to the wax paper.
Face the decal with the tissue paper cover toward you.
Tape the decal at the top edge using the biggest masking tape you can find.
Don and Vincent are using foot wide masking tape. Don says "that tape is the hinge".
Face the decal with the tissue paper cover toward you.
Tape the decal at the top edge using the biggest masking tape you can find.
Don and Vincent are using foot wide masking tape. Don says "that tape is the hinge".
STEP 2: Cut the Decal Into Sections
This decal has separate pieces and it's going onto a curved surface.
That's easier if you cut it into sections.
That way you can deal with one area at a time.
Don wields the big scissors.
That's easier if you cut it into sections.
That way you can deal with one area at a time.
Don wields the big scissors.
STEP 3: Final Cleaning
Dirt under the decal will cause damage in later steps.
Dan carefully wipes the surface with a wet cloth.
When it's clean enough it will gleam like in the second photo.
Dan carefully wipes the surface with a wet cloth.
When it's clean enough it will gleam like in the second photo.
STEP 4: The Soapy Water Secret
This is a major trick. Dan is spraying the surface with soapy water.
That way the decal doesn't stick in place immediately. They can reposition it if necessary.
It makes it possible to to squeegee out any wrinkles or bubbles.
The soap and water dries in a few minutes and the decal is firmly affixed.
Vincent says: "use 5 or 10% max liquid dish soap mixed with water, it doesn't really matter what kind of soap it is."
This method would also work with window tint gels.
That way the decal doesn't stick in place immediately. They can reposition it if necessary.
It makes it possible to to squeegee out any wrinkles or bubbles.
The soap and water dries in a few minutes and the decal is firmly affixed.
Vincent says: "use 5 or 10% max liquid dish soap mixed with water, it doesn't really matter what kind of soap it is."
This method would also work with window tint gels.
STEP 5: Peel Off the Heavy Paper
Lift up the decal using the masking tape at the top as a hinge.
Reach underneath and peel off the heavy paper that covers the adhesive side of the decal.
Be very careful now, keep the decal flat and straight and don't touch it to the surface yet.
Don't do this on a windy day or with people throwing crap at you.
Reach underneath and peel off the heavy paper that covers the adhesive side of the decal.
Be very careful now, keep the decal flat and straight and don't touch it to the surface yet.
Don't do this on a windy day or with people throwing crap at you.
STEP 6: Smooth It On
While one person holds the decal flat and slightly away from the surface, the other smooths it on from top to bottom.
STEP 7: Peel and Apply Method
You can also peel the heavy sheet off while applying the decal to the surface.
Don and Vincent demonstrate.
Don and Vincent demonstrate.
STEP 8: Squeegee It Down
After rubbing it on by hand use a stiff squeegee to get the bubbles out.
STEP 9: Peel Off the Cover Paper
Don demonstrates and says "Don't ever pull up on the cover paper. Always pull it off sideways at a sharp angle."
If the cover paper rips that's okay as long as the decal underneath isn't damaged.
If the cover paper rips that's okay as long as the decal underneath isn't damaged.
STEP 10: Final Squeegeeing
Vincent squeegees out the last tiny bubbles.
They spit soapy water when they exit the edge.
Don yells "hey!".
Vincent says "It's not bodily fluids" in his mix of all the world's accents.
They spit soapy water when they exit the edge.
Don yells "hey!".
Vincent says "It's not bodily fluids" in his mix of all the world's accents.
STEP 11: Oops!
One of the petals tore off the flower along with the cover paper.
Dan positions and applies it to line up with the rest of the flower using the same techniques we've seen earlier.
Dan positions and applies it to line up with the rest of the flower using the same techniques we've seen earlier.
STEP 12: Finished!
Nalani is Don's daughter, also the name of the boat.
He poses for a photo with the finished masterpiece to send to her.
He poses for a photo with the finished masterpiece to send to her.
21 Comments
trimoh 13 years ago
ffsanta2019 3 years ago
dromakat 4 years ago
Montidrifts 5 years ago
mrmath 16 years ago
TimAnderson 16 years ago
rik.magon 14 years ago
Thank you so much for sharing. I wanted to ask you about the part :
They printed these decals on a huge inkjet printer/sign cutting machine made by Roland How can I get my design pre-cut like this - which kind of stores do this, and how does the machine actually cut the middle layer only?
TimAnderson 14 years ago
JL65 7 years ago
i can do make decals if anyone needs work done i have the dragknife setup so i cant screenprint but i can do vinyl lettering and designs i can be contacted thru my facebook business page i have a few things ive done posted so if anyone is interested go to facebook.com/lowsgraphics
mrmath 16 years ago
kelsey.higgins.961 9 years ago
My husband has been asking me to put vinyl decals on his truck for a few weeks now, and I have been coming up with excuse after excuse to avoid it because I don't want to mess it up. The design is quite large so cutting it into sections sounds like a great idea! I can't believe I haven't thought of that before! Also, the tip about spraying it with soapy water is great! It will be nice to know that I can reposition it if necessary! http://www.vitalsignsak.com/graphics
gemtree 13 years ago
mweston 14 years ago
TimAnderson 14 years ago
etlerd 15 years ago
monkeywithawrench 15 years ago
DWRead 15 years ago
salazam 16 years ago
Namsab 16 years ago
DigitalMayhem 16 years ago