Building the Ultimate Protector Case | Heavy-Duty DIY

Hey instructable members!

It's been a while, since my last upload.. I know I owe you all an explanation. Life threw me a curveball when my dad was diagnosed with cancer, and he needed my help, my time, my everything. But even during that difficult time, I never stopped building and creating. I kept filming my projects, knowing that one day I'd be back to share them with you.. and that day, is today. I'm finally back to uploading. But this return is bittersweet. Sadly, I lost my dad. He was my biggest supporter, the person who gave me the whole world, taught me so much, and shaped me into the person I am today._

To all of you, thank you for your patience and understanding. I have so much to share with you

Get ready for new posts!

Step 1:

Transforming Wood into an Industrial-Grade Case..

Birch Marine Plywood [A-Grade]

Step 2:

Cut all the pieces to the correct dimensions

Step 3:

Sand with 100/120 grit sandpaper using a random orbit sander

Step 4:

Cut grooves into the plywood for the 4mm ply inserts

Step 5:

Create wider grooves where needed in order the specific machine fits perfectly without moving

Step 6:

Paint the grooves a contrasting color to make them pop

Step 7:

Center & mark the area where the metal handles will be attached

Step 8:

Use the router to carve out areas for the recessed handles

Step 9:

Mark and drill holes for securing the handles with rivets

Step 10:

Lid construction:

Glue the pieces together, Wipe away excess glue & Use nail gun for perfect alignment

Step 11:

Secure with screws for extra strength

Step 12:

Following the same steps for the main body

Step 13:

Fill screw holes with wood filler

Step 14:

…and sand again with a finer sandpaper for a perfect finish

Step 15:

Use the router to add decorative edges to the exterior pieces

Step 16:

…and now sand all routed edges for a smooth finish

Step 17:

Drill a hole in each corner to make it easier to use a jigsaw later to create the inserts for the recessed casters

Step 18:

Apply two coats of primer (letting it dry between coats)

Step 19:

…and now paint the case with your chosen color for a beautiful finish

Step 20:

Attach the last piece to secure the product and prevent any movement & apply glue to the entire 4mm groove/gap

Step 21:

Secure the handles with rivets

Step 22:

Repeat this process for the recessed casters

Step 23:

Attach rubber pads to prevent any damage to the case

Step 24:

Install the gas strut to make the lid open automatically

Step 25:

..and for the last step install the locks with keys

Step 26:

…and the custom case is ready!

Step 27:

Also, create a smaller version of the case, for a single pipe..

Thanks for reading! I hope you liked it!

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