Hey! everyone My name is Steve .

Today i'm going to show you How to make a Carbon Bluetooth Speaker Build as written on the tittle .

It is very interesting subject to work with i've spend many times in research and experiment finally i came with a New Project .

Since , Bluetooth Speaker are very Popular Today

I've been searching a Best Bluetooth Speaker for long year and years .

Finally i made it

Let's Get Started

Click Here to See The Build Video

Click Here to See The Sound Test

Step 1: Features

Output

2 * 15 watt = Total 30 watt of power

Battery Backup

5-6 hours at full volume
10-12 hours at medium volume

Step 2: Stuff I Used

List with Buying Links

Passive Radiator click
2.5" Full Range Speaker click
Bluetooth Module click
PAM8610 Amplifier click
Dc Jack click
On/Off Switch click
3.5 mm Female Jack click
Dc to Dc step up converter click
25v 1000uf Capacitor click
Carbon Fiber Vinyl click
10A BMS Charger Protection Board click
18650 Battery Holder click
Panasonic 18650 3400mAh 100% Original click

Step 3: Starting With Amplifier

There is a Reason i use this Amplifier Bluetooth module is not build in but no worry i can use a external module in other hand you got very powerful amplifier .

it need 12v to run at max power .

it can deliver 15 watt each at 4 ohms

You can use built in Bluetooth in a amplifier board " Click here to see the amplifier "

Step 4: Power Source " Battery "

In this Project i'm going to use a 18650 3S Battery Pack If You want to know how to make a 3S 18650 Battery Pack Click Here to See The Video

It can Deliver

Maximum voltage - 12.6 v
nominal voltage - 11.1 v
Low voltage - 9 v

How to charge this Battery

You can just use a 12.6 v Lithium Battery Charger to charge this battery

Pack Safety Features

Over Discharge Protection
Over Charge Protection
Short Circuit Protection

"This BMS does not do balance charging "

I've shown how to manage the battery to does not get out of balance in the Video So please Check the Above Video Link

Step 5: Cutting Wood

I used 12mm MDF to make this

Dimension

Length - 25.5 cm
Height - 8.7 cm
Width - 9.5 cm

And then i used a router to make a dado cut " See the image "

Step 6: Drilling Speaker Hole

I used a hole Saw to Drill the Speaker Hole " See the Image "

And then i Used my router to make a 45 degree Angle cut in the hole

Step 7: Cutting for Passive Radiator

i used my jig saw to cut a square cut

and then i used some sandpaper to smooth the surface

and then i used my router to cut 45 Degree angle cut in the square " see the image "

And then Some more Sanding

Step 8: Gluing

i used some wood glue to glue all the parts

and then i used my router to cut Round Over cut over the edge "See the image "

Step 9: Giving It's Look & Installing Passive Radiator

I used Carbon Fiber Vinyl to wrap it over " i used heat gun to do it smoothly "

"See the image "

And then i used some Glue to stick passive radiator from inside

Step 10: Connection & Installation

Fit all the parts as shown in the image

Use some dual sided tape and hot glue to stick the battery

Connect all the connection as shown in the Schematics " See the image "

And then Install the Speaker

Secure all the electronics with hot glue

Step 11: Calibration

Now set the step up module to exact 12.5v with a potentiometer

Step 12: Closing

Now put some silicone adhesive to the back panel and close it

and then drill 4 holes and screw it

Step 13: It's Done Now

Now plug your Bluetooth module to 3.5mm jack and play it

Click Here to See The Build Video

Click Here to See The Sound Test

You Just Made It

Thank you for visiting my Instructables

Stay tuned for next Projects

Introduction: Carbon Bluetooth Speaker Build