Garden Lights
Intro: Garden Lights
Garden Lights are easy to care for and last for years, put them out in the spring, bring them in in the fall, this is a good time to wash them, store them over the winter with the batteries out, and replace the batteries every two years, beyond that you can forget about them. However my neighbors just buy them put them out and forget about them until they don’t work and then throw them out, this is where I come in.
I love my neighbors garbage this box of garden lights was about to end up in the landfill until I came along, 25 solar garden lights, and new replacement batteries. Now to begin with batteries are not supposed to go to the land fill we have a special collection for them where I live, let alone plastics are recyclable and so are the electronics.
It didn’t take me long to find out why they were thrown out most of them were beyond repair.
I love my neighbors garbage this box of garden lights was about to end up in the landfill until I came along, 25 solar garden lights, and new replacement batteries. Now to begin with batteries are not supposed to go to the land fill we have a special collection for them where I live, let alone plastics are recyclable and so are the electronics.
It didn’t take me long to find out why they were thrown out most of them were beyond repair.
STEP 1: Sorting the Good From the Bad
I started by separating and tested the batteries from the box the ones that did not have a charge I will put in a charger later and see if they will hold a charge.
Normally when I get a box like this I sort them visually into two groups smashed beyond repair and not smashed, then I go through the not smashed and sort them by working, repairable, and not repairable. To do this I take them apart, inspect them, and test them.
These lights are easy to dissemble they just clip together there is only 1 screw to hold the circuit board in place and a little calking to hold the solar panel in place, most of the solar panels were loose because the calking degraded from exposure.
Normally when I get a box like this I sort them visually into two groups smashed beyond repair and not smashed, then I go through the not smashed and sort them by working, repairable, and not repairable. To do this I take them apart, inspect them, and test them.
These lights are easy to dissemble they just clip together there is only 1 screw to hold the circuit board in place and a little calking to hold the solar panel in place, most of the solar panels were loose because the calking degraded from exposure.
STEP 2: Testing the Lights
To test the lights I removed the lenses from the top, then I removed the battery and replaced it with a good one. When the light came on I exposed the solar cell to the sun to see if the light went out. If the light did not come on I opened the head and examined the insides.
Oxide on the solar cell is easy to repair and most of the time won’t interfere with testing. To repair this see my Instructable “Making a 1 Watt Solar Array”.
https://www.instructables.com/id/Making-a-1-Watt-Solar-Array/step6/Fixing-a-Cell/
https://www.instructables.com/id/Repairing-Solar-Cells/
On the ones that did not work I found that the wires circuit boards and switches were oxidized beyond repair.
Oxide on the solar cell is easy to repair and most of the time won’t interfere with testing. To repair this see my Instructable “Making a 1 Watt Solar Array”.
https://www.instructables.com/id/Making-a-1-Watt-Solar-Array/step6/Fixing-a-Cell/
https://www.instructables.com/id/Repairing-Solar-Cells/
On the ones that did not work I found that the wires circuit boards and switches were oxidized beyond repair.
STEP 3: Washing the Lights
Now that I have sorted the good from the bad I give the lights a good wash and dry, any good detergent will do, then I fix any repairs, and assemble the lights.
STEP 4: The Last Test
I take the assembled lights outside and find a place where the lights will receive the best daylight and wait for nightfall. And that night I go out and see if they are working.
34 Comments
victlai 9 years ago
Hi i would like to know where do I can get replace garden recharge batteries aa. those normal recharge batteries not suitable out door sun light .
Thank you for inform
Josehf Murchison 9 years ago
Try your local hardware.
DarrenO2 9 years ago
What if the lights stay on when exposed to sunlight?
Josehf Murchison 9 years ago
That can be short, a defective component, not enough light, or a broken wire.
DarrenO2 9 years ago
ok thank you. I will check it out sometime soon.
Draftmen888 9 years ago
This lights iare amazing.
Thanks for post!
Josehf Murchison 9 years ago
Your welcome
Joe
SpringRobin 10 years ago
Great instructible... I have a pile of old garden lights in the garage.
Josehf Murchison 10 years ago
If you have troubles fixing them get back to me.
SpringRobin 10 years ago
Will do - thanks
MorganGardiner 10 years ago
Awesome execution here.
Josehf Murchison 10 years ago
Thanks
ninja baby 10 years ago
Josehf Murchison 10 years ago
The capacitor is fine.
Is the diode a 1N5817 or equivalent?
It may only be putting out 100 ma, did you check the charging current?
Batteries not in use charge more easily than devices, because the device sucks part of the charging current.
Depending on your charging current you may need two or more sets of three solar cells in parallel like this pic to charge a device.
And last did you check the voltage with the circuit loaded?
See my Instructable Circuit Testing.
https://www.instructables.com/id/Circuit-Testing/
Joe
ninja baby 10 years ago
Josehf Murchison 10 years ago
ninja baby 10 years ago
cccrover 10 years ago
Josehf Murchison 10 years ago
Open it up and clean the dirt off the circuit board and make sure all the wires are connected.
If it is just a photo cell make sure it is connected to the circuit and generating electricity.
If it is a photo cell and a photoresistor make sure the photo resistor is connected to the circuit and the resistance changes with light.
If you do all of these things and the light doesn’t go out replace the circuit board.
Joe
cccrover 10 years ago