Introduction: Halo Master Chief Suit
This was my first attempt to making a full scale, costume replica build...
Step 1: Templets..
The beginning process of printing and cutting out shapes...
1. I first start with building the helmet. I used card stock to cut my shapes out. and used regular clear tape to hold the shapes in place.
Step 2: Helmet Construction.
I made a few different types of helmets, just to see which one i was willing to commit to in the end.
Step 3: Time to Fiberglass and Bondo...
I first added layers of fiberglass and resin to the INSIDE of the helmet. Then after i was satisfied with all the voids filled, i let it dry for a few days. Next i spread bondo mix on the outside to make the surfaces smooth and seamless.
Step 4: Paint, Foam, and Electronics.
It took a bit of time. I cant remember how much, considering this was my very first fiberglass and bondo project.
The electronics were simple, just a few led's that are powered by a 9volt battery.
Step 5: Body Time!...
Much like the helmet was done, the body was done the same way, just took a long, long time.....
Step 6: Now to Try It All On...
This is where the true art process takes place, because now the parts have to try to fit the person you made it for...
Step 7: Weapons...
I attempted to make a few guns as well, just to complete the suit...
Step 8: Last But Not Least. Storing the Costume
Here i attempted to make a wood 2x4 construction to hold the body pieces in a statue form. After wearing it for a few events, i decided to modify the abs piece and a few other parts to make wearing it easier...
13 Comments
7 years ago
Isn't card stock too soft ?
What can i do with pepakura ?
what material is used to build body parts ?
i've tried it but i failed without the thing you call "pepakura".
thanks.
Reply 1 year ago
The card stock is just a base. Then he uses Bondo to harden it. For more go here https://www.405th.com/forums/resources/
5 years ago
that is so awesome!!!
7 years ago
omg. That is so coollllllllllll
7 years ago on Introduction
its almost perfect except for the lower frontal torso isnt a triangle
8 years ago
Can u give me the blueprint of the helmet
Reply 8 years ago on Introduction
go here to get the software for starters.
http://www.tamasoft.co.jp/pepakura-en/
then go here to get the costume parts you want. Then those files can be loaded into the software above.
http://www.405th.com/f14/official-halo-reach-pepak...
Good Luck!
8 years ago
turned out quite good. must have taken weeks. I loved the helmet taking shape.
8 years ago
pepakura :D
8 years ago
where did u get the visor
Reply 8 years ago on Introduction
i used an old safety helmet visor, and a piece of colored transparency.
8 years ago on Introduction
Dam, That really sweet looking ! Love the Visor.
What is the Shield's Recharge rate?
8 years ago on Introduction
Impressive!