How to Make Retractable Casters!
Intro: How to Make Retractable Casters!
Like many makers, I have a lot of everything except space. To make things more accessible, I put everything on wheels. My tablesaw was a real problem until I saw retractable casters on a work bench. Once I saw how easy they were to make, my mission was clear.
STEP 1: Tool and Materials
Tools
- Hacksaw (I used a metal cutting bandsaw)
- Drill and bits
- Welder
Materials
- Casters
- 1/4" allthread coupler nuts
- 1.25" square tubing
- 1 x 2" rectangle tubing
- 1/4 x 2" bolt or cap screw
STEP 2: Make Carrier Bodies
Cut square tubing to make carrier bodies to hold the casters and the locking levers. Whereas most casters are top-mount, these will be side-mount. There will be four mounting holes in the side to bolt this carrier to the equipment. There will also be two pivot holes. One for the caster and one for the locking lever. The critical element is that the caster pivot be close to the equipment, and the lever pivot be farther away.
STEP 3: Add a Pivot Point to the Casters
Drill out the allthread coupler nuts to 1/4" so a 1/4" bolt will pass through them and they will spin freely. Install them in the carrier body and make sure they don't bind against anything. Once that is done, see if your caster mount plates can reach the coupler nuts. Mine were too wide and had to be cut to make clearance.
Once you have the fit right, weld the coupler nuts to the caster mount plates and install them in the carrier body. Hold the carrier body against a mock-up equipment leg and see if you have enough play. I was shooting for 1/2" and I got it.
STEP 4: Add the Locking Lever
Cut the 1 x 2" rectangle tubing into a shape that you're happy with and test fit it to your carrier body. The key to making this work is that there be a heel on the locking lever that extends past the lever pivot point toward the caster pivot point. If you get it right, the weight of the equipment will keep the locking lever held firmly in place.
STEP 5: Watch the Video
This video explains the process better.
37 Comments
Fruit Grower 7 years ago
You could make that hinged body with a piece of 14 gauge by 1" wide strap folded over a 1/4'' bolt and formed. Be sure to allow sufficient length after folding it to cover the whole caster plate. A hammer, vise, vise-grip pliers and a blunt cold chisel are all the tools you would need to make those straps.
Reidar_Vik 4 years ago
Marsh 4 years ago
bdd2003 4 years ago
Marsh 4 years ago
woodie1949 4 years ago
Marsh 4 years ago
Peter MC1 7 years ago
Looks like a great idea. Can you tell me what make the power hacksaw is?
Marsh 7 years ago
No power hacksaw was used.
Peter MC1 7 years ago
Thanks Marsh, I should have called it a metal cutting bandsaw I think. Anyway whatever the machine is that you are using in your video.
Marsh 4 years ago
Marsh 7 years ago
It's knock-off of the Milwaukee Portaband. Got it on craigslist for $30.
Peter MC1 7 years ago
Thanks Marsh
auto13142828 7 years ago
cost?
Marsh 7 years ago
That depends on how resourceful you are. I paid retail for the casters and only spent $15 on everything. If you scavenge the casters off something being thrown away, you could make it for free.
bgunville 7 years ago
Nicely done I really like these. going to keep this in mind for the next shop.
bibbster 7 years ago
Marsh 7 years ago
A hacksaw, a file and a drill can do most of the work involved here. I suspect you could figure out a way to do it without welding. This is an opportunity for a personal challenge.
skrubol 7 years ago
Should be fairly easy to do without a welder. Just need a bit of imagination (use a door hinge instead of the pivot he welded? Of another piece of square tube slightly larger or smaller that could be cut and drilled.)
MallyC 7 years ago
Liked your instructable. Also wished my brain worked as well as yours
Regards Mally