How to Make a Japanese Bokken
Intro: How to Make a Japanese Bokken
This instructable will teach you how to make a good japanese bokken.
STEP 1: Gather Materials
Two 3/4-by-1-1/2 inch white oak or maples, cut 42 inches long
Hammer
Stain
Paintbrush
Wood glue
Clamp
Planer or sand paper
Saw
Wood chisel
Hammer
Stain
Paintbrush
Wood glue
Clamp
Planer or sand paper
Saw
Wood chisel
STEP 2: Make the Blade
Join the 2 pieces of wood together on their 1-1/2-inch sides with wood glue. Coat the wood with wood glue so they are connected all the way down the blade. Clamp the wood together until it dries. Let it dry for about 4 hours. Remove any excess glue around the edges.
STEP 3: Sand the Edges
Plane or sand the wood until you have a 1/8-inch bow in the center of the board. Cut the sides of the boards down to 1 1/8 inch. Plane or sand the Bokken until the sides are smooth.
STEP 4: Make the Edge on the Blade
Cut the sides and ends of the sword with the router to make a 1/2-inch round edge.
STEP 5: Angle the Blade
Use the chisel to angle the end of the blade to 45 degrees. Sand the rough edges until the wood is smooth.
STEP 6: Stain and Let Dry
Apply 2 coats of stain and allow it to dry. If there are any rough edges after the first coat of stain, sand them down before applying the second coat.
34 Comments
gezortenplotz 15 years ago
Wesley22167742 3 years ago
Necrojoker 15 years ago
StephanS10 8 years ago
it seems most bokken made to represent katanas are made with two pieces of wood. i assume it's just tradition.
jmscnny. 7 years ago
I have had a bokken for about 30 years that was made from a single piece of Japanese white oak. It is pretty banged up, but still in one piece. I have never encountered one made from two pieces of wood, I have to admit that I have never made a study of the traditional manufacturing techniques, but it was made in Japan.
Camisado 15 years ago
Rye2121 15 years ago
Camisado 15 years ago
raven0811 14 years ago
Camisado 14 years ago
Lethis195 8 years ago
The irony is Balsa is a hard wood...
Camisado 15 years ago
Green X 10 years ago
nice
Mr. tony stark 11 years ago
GINJA NINJA 14 years ago
greenjedi 14 years ago
lollerskates 14 years ago
real sexy
yourworstnightmare 14 years ago
hobzez 14 years ago
mettaurlover 14 years ago