IKEA Chair Ergonomic Hack, 3D Printed
Intro: IKEA Chair Ergonomic Hack, 3D Printed
I've bought an inexpensive and confortable IKEA office chair, but doesn't have the correct height for my desk.
As you can see on the picture the position of my arms to the desk surface is not ergonomic. They should be flat over the desk surface.
Design and 3D print a stand off to elevate the chair.
STEP 1: Tools and Materials to Use
I've chosen the Fusion 360 from Autodesk. It's a easy to use but advanced software with cloud file sharing.
You can access my public design here: http://a360.co/1PtSGVW
I've used my beautiful BEETHEFIRST to 3D print the standoff.
Materials- PLA filament
- 4x M8 140mm hexagonal head parcial thread screws (note: start designing after having the screws)
- caliper rule
- set square
STEP 2: 3D Design: Preparation
The base of the chair and the seat are connected by 4 screws.
Take a picture of the baseI've used this photo to help on my 3D design.
Start 3D modeling with "Fusion 360"This is not intended to be a detailed tutorial about Modeling and 3D printing but I've written the sequence and the necessary keywords that can be googled (fusion 360 tutorial <keyword>). This way any one can learn from scratch how to model a part like this one, without previous knowledge on this tool.
STEP 3: 3D Design: 1-Canvas
I will use the photo taken from the chair base, to help trace the sketch lines.
- Insert/Attached Canvas
- Edit Canvas
- Canvas Opacity = 45
- Scale
- Edit Canvas
STEP 4: 3D Design: 2-Sketch
- Sketch / Create Sketch
- Add Line (use set-square and caliper rule; consider one corner as a reference to all measures)
- Add Arc/3-Point Arc
- Add Sketch Dimensions
- Add Constraints
Note: It's normal that the design with the exact measures don't fit exactly the image from the photo. The photo will have some distortions.
STEP 5: 3D Design: 3-Press Pull
- MODIFY: Press Pull
- Distance = 120mm (define height according to the screws you bought)
STEP 6: 3D Design: 4-Cut Model
- MODIFY: Split Body
- Chose Plane YZ
STEP 7: 3D Design: 5-Add Text
- SKETCH: Create Sketch
- SKETCH: Text
STEP 8: 3D Design: 6-Text Extrude and Fillet
- MODIFY: Press Pull
- Distance = 1mm
- MODIFY: Fillet
To the letters be perfectly 3D printed without using support material.- Radius = 1mm
STEP 9: 3D Design: 7-Save Body As Stl File
Finally we have a design (one Component) that have two Body. Each Body have to be saved as *.stl file to be 3D printed.
- Mouse Right Click over each Body
- Save as stl
STEP 10: 3D Print: BEEsoft Import and Print
BEEsoft is the driver software for the 3D printer BEETHEFIRST.
- Drag and drop *.stl file over BEEsoft
- Rotate
to put the part in proper position for printing. - Click PRINT
- Resolution = Low (0,3mm layer heigh)
- Density = 10% (infill)
- hit Print button!
STEP 11: 3D Print: BEETHEFIRST
These are the 2 parts 3D printed.
STEP 12: Assemble and Test
Assembling was easy because the design was rigorous and everything fit perfectly.
The real test was done with 75Kg of my weight over the chair and I didn't heard nothing breaking! So I gave it a quality pass check!
That's all folks.
8 Comments
aife 8 years ago
Wouldn't it be possible to do it with a block of wood?
What are the advantages of 3d printing it?
fmendes75 8 years ago
fmendes75 (author) 0 seconds agoReply
Absolutely!
A friend of mine did it in metal because he had access to a workshop with a lathe and have knowledge on use that tool.
Unfortunately I don't have access to a a wood workshop.
I would need several tools also. A saw and a drill.
I would need to have big piece of wood (~120x120x120mm) or glue several boards.
I would have some difficulties in making the holes also. They are long and they aren't concentric with the center of the piece. IKEA guys design it like that in order that the partes can be assembled in only one position.
So, I think there are several different materials and tools to make the job, but using my BEETHEFIRST 3D printer and Fusion 360 software:
I measured twice; Drew once; Print once; chose the color without having to make a finishing work; added a light piece; added embossed initials of my name with a beautiful text font and did it in my living room :)
3366carlos 8 years ago
fmendes75 8 years ago
Comments are appreciated.
This instructable was helpfull and interesting?
Michel_Cevzar 7 years ago
Definetly :)
ritalobop 8 years ago
Sounds very useful! 3d printing really is fascinating... Great project!
DIY Hacks and How Tos 8 years ago
Nice mod
fmendes75 8 years ago
Hope this is helpful to teach a real application of 3D printing.