Introduction: Laser Cutter Name Tag

Creating custom name tags with a laser cutter is a quick and precise way to add a professional touch to your badges. In this guide, we'll show you how to design and produce your own laser-cut name tags!

Learning Objectives:

Laser Cutter Setup

Safety Protocols

Laser Cutter Technique

Material Knowledge


This project is intended for those in grades 9-12 and those in introductory college courses. It is also a great project for beginner hobbyist's!


STELs:

Creativity

Making and Doing

Core Concepts of Technology and Engineering

Design in Technology and Engineering Education

Supplies

Laser Cutter

Wood Stock

Magnets

Glue

Step 1: Design Your Name Tag

  1. Open your preferred design software on your computer.
  2. Create a new document with the dimensions that match your laser cutter's bed size. The typical name tag size is around 3.5x2 inches, but you can adjust it as needed.
  3. Design your name tag. You can add your name, any desired graphics, and any other information.
  4. Make sure the design is in vector format (lines and shapes, not just a raster image) for precise cutting or engraving.
  5. Use red 255 for cuts, blue 255 for engraving, and green 255 for raster.

Attachments

Step 2: Prepare the Laser Cutter

  1. Ensure the laser cutter is properly set up and connected to your computer.
  2. Turn on the laser cutter and any associated ventilation or filtration systems if required.
  3. Check that the laser tube and lenses are clean and in good condition.
  4. Load the appropriate laser-cuttable material onto the machine's bed and secure it in place.
  5. Open the lid and set the material on to the cutting area
  6. Use the alignment function to make sure the material is aligned properly
  7. Use magnets to secure the material

Step 3: Import and Configure Your Design

  1. Import your name tag design into the laser cutter software. This may involve opening a compatible file format like DXF, SVG, or AI.
  2. Position the design within the software to match the placement on the material.
  3. Set the laser power and speed settings. The specific settings depend on the material and the laser cutter you're using. Consult the laser cutter's manual or manufacturer's guidelines for recommended settings.

Step 4: Begin and Monitor

  1. When you are satisfied with your settings, start the laser cutter job.
  2. The laser cutter will follow the path you specified in your design software, either engraving or cutting as per your design.
  3. Keep a close eye on the laser cutter as it operates to ensure everything is going smoothly.
  4. Be ready to pause or stop the process if any issues arise.

Step 5: Remove and Inspect the Name Tag

  1. Once the laser cutter has completed the job, carefully remove the name tag from the machine.
  2. Check the name tag for any irregularities or issues. If needed, make any adjustments for future cuts.

Step 6: Final Touches

  1. Remove any protective film or masking from the name tag if applicable.
  2. Attach a clip, pin, or magnets to the name tag if you plan to use it as a wearable badge.

Remember to follow safety guidelines and manufacturer instructions for your specific laser cutter. Laser cutters can be dangerous if not used properly, so take all necessary precautions, including wearing safety glasses and using proper ventilation.