Introduction: Leaf Triangle Bell
How to forge a Leaf Triangle Bell
Step 1: Step 1
Supplies:
A way to safely heat and hammer metal
A well ventilated are
Water (in case of fire or burn)
Hammers (Cross or Ball-peen)
NO claw hammers (dangerous, and can cause injury)
Chisel
Tongs (sized for the metal being worked)
Other tools (depends on what you finds works best for each step)
Metal rod (I used 1/2in by 2ft rebar, depends on how large you want the bell)
Safety:
Safety glasses or goggles
Gloves (not leather)
A mask to filter the air (depending on what is used to heat the metal)
Do NOT look directly into flame as it could cause eye damage
Leather apron
WARNING: FIRE AND BURN DANGER: Working with fire and extremely hot metal, be careful, use the proper tools and safety gear, and use your common sense, do not do anything dangerous) Keep water nearby
Step 2: Step 2
Heat the end of the metal until yellow, and re-heat when needed, do NOT hammer cold metal
Brush off any scale that is formed with a metal-wire brush
Hammer the tip down till it makes a point (imagine a square pencil point)
Depending on how long you want the leaf will depend how far down you hammer a groove around the rod to compress the steel and create the stem
Once the stem is created flatten the section that is the leaf
Step 3: Step 3
At this point, take the chisel and score down the middle of the leaf
Use the ball of the ball-peen hammer to create the leafy texture
Add a slight curve to leaf tip by hammering the tip over a rounded surface
Step 4: Step 4
At this point, mark where you want to bend the metal to create the triangle, try to make sure all sides are even
Heat each point where you want the bends to be
Bend each corner till you create a triangle; try to keep angles the same
Make sure that you leave the end with the leaf longer to create a loop to hang the bell by
Step 5: Step 5
I heated and looped the leaf end over, along with part of the other end to create a branch look
You can either keep the non-leaf end even with the rest of the bell and just have the leaf loop, or decorate that end either as shown in the picture or with another leaf for added decoration, with the ends looped in any direction you want them to face
Step 6: Step 6
To create the rod used to ring the bell, complete the first few steps needed to make a leaf on another piece of metal, hook the leaf end slightly so it can hang on the bell, and cut the rod to how long you want it to be
Make sure bell is completely cool
Clean and finish with oil, paint, or another medium if desired
Design is subject to your own imagination, metal is fairly easy to manipulate in the right conditions so do not be afraid to make a mistake as they can be fixed in most cases
The more you practice the easier and nicer your work becomes
Have fun and be safe