Plastic Soda Bottle Prosthesis
Intro: Plastic Soda Bottle Prosthesis
Please cast your vote for the CIR's Pepsi Refresh submission to Provide Cost-Effective Prosthetic Care in Underserved Midwestern Areas - http://pep.si/eo57my
We would like to thank everyone for their kind comments, ratings, and votes. A video demonstration of this process has been produced and uploaded to YouTube. In addition, the Technical Note previously submitted to the Prosthetics and Orthotics International Journal has been accepted for publication in the near future. If you would like to know more please feel free to contact us.
In resource-limited areas worldwide, individuals with amputations may not be able to gain access to prosthetics devices due to a lack of the materials needed to fabricate them. This simple technique utilizes a 2-liter soda bottle to create below-the-elbow prosthesis suitable for a number of light-duty activities.
Please note well that this technique is intended for use by trained prosthetists and it is intended to be preformed only using a plaster cast of the residual limb.
The contents of this presentation/publication were developed under a grant from the Department of Education, National Institute on Disability and Rehabilitation Research grant number H133E030017. However, those contents do not necessarily represent the policy of the Department of Education, and you should not assume endorsement by the Federal Government.
Materials:
- 2-liter plastic soda bottle
- heat gun
- formed plaster model of residual limb (amputation stump)
- hose clamp
- section of 1/2" PVC pipe
- band or manual saw
- utility knife
STEP 1:
1. Remove the bottom of the bottle and place over the plaster model. Then apply heat to the lower portion to form the trimline.
STEP 2:
2. Heat the bottle until it conforms to the shape of the plaster model. This process takes about 15 minutes. Ensure that the bottle has fully conformed to the shape of the plaster model.
STEP 3:
3. Mark and cut the trimline.
STEP 4:
4. Make a cut through the threaded portion of the bottle.
STEP 5:
5. Insert a piece of 1/2" PVC pipe with a terminal device, and secure with a hose clamp.
STEP 6:
6. This "light-duty" prosthesis allows for static loading of at least 4 kgs while on the plaster model.
Multiple sockets can be quickly, easily, and inexpensively created and combined with various terminal devices for functional light-duty activities such as feeding, showering, drawing, or cosmesis.
Multiple sockets can be quickly, easily, and inexpensively created and combined with various terminal devices for functional light-duty activities such as feeding, showering, drawing, or cosmesis.
116 Comments
TerrynRobbe 7 years ago
Nice project! I was also busy with a project around prosthetics and extensions for prosthetics. We need more tools like this! Feel free to check it out:
> https://www.instructables.com/id/Prototyping-Toolki...
Kind regards,
Robbe
milesnorth 9 years ago
Very timely and inspirational!
zomfibame 11 years ago
escapefromyonkers 13 years ago
if i could make a snap on PET form, it would not be weight bearing at all ,
purely cosmetic , Matching skin tone may be to far out of my reach' much, but if i made it to sock height it still would be huge improvement,
i may try the technique used in making an AFO , plaster positive that is split , and see if i can make a snap on PET.
it be interesting. IT is purely cosmetic, no weight bearing., probably cover it with a sock.
EggHead101 14 years ago
I saw somewhere a modified "Grabber" that attatched and was used by extending the elbo to grasp, and release when pulled back, but I can't find it anymore. It was a hand made device. It was also reversible.
EggHead101 14 years ago
Easy enough to glue or screw a cap to something usefull = fast swap.
Also using the Pipe/hose clamp is wonderful - I would swap out the standard "screw" for a large Wing-nut so one can easily swap devices without needing a tool to loosen the nut / screw...
Wonderful Instructable
Ranie-K 14 years ago
PLASTIC BOTTLE CAMERA ARMOR:
Make a positive copy of your camera: Cover it with a condom (or robber glove sleeve) and plastic wrap. Roll on a layer of soaked plaster bandage. Let harden and take apart. Coat with petroleum jelly or dish washing liquid. Re-assemble and fill with plaster. Let harden for several days, remove mold and polish positive.
Measure that the positive is as big as the camera. If not, tape a material like 1mm thick cardboard to the flattest sides -perhaps also over the display area, so the armor will be 1mm away from the screen.
Then do the same process as for the prosthetics, and cut holes where you need to access buttons and tripod threads.
Instead of pulling out the positive, you may need to destroy it to get it out; don't bang the plastic too much in the process, since that may discolor it.
wiley coyote 14 years ago
I've used this material in similar ways, for other projects and it is very durable and readily replaceable, if you screw up. You cannot get better than that.
Very useful for sealing, or coupling, the ends of tubes as well.
www.instructables.com/id/Pop_Bottle_Heat_Shrink_StrapsTubing/
Thur 14 years ago
beehard44 14 years ago
Iyer2711 14 years ago
yokozuna 15 years ago
CIRnetwork 15 years ago
Because the prosthesis is intended for light-duty activities, it is best suited to terminal devices for light-duty activities, such as the paintbrush, a sponge, spoon, or a passive cosmetic hand. Also, it is inexpensive enough to fabricate that instead of changing the terminal device several times, one could have many soda bottle prostheses with different terminal devices attached.
yokozuna 15 years ago
CIRnetwork 15 years ago
Thank you to everyone who suggested trying this modification, and thank you for your continued support and encouragement.
epfroth 15 years ago
CIRnetwork 15 years ago
Madrigorne 15 years ago
CIRnetwork 15 years ago
flatcurve 15 years ago