Introduction: Rc Depron Boeing 737-500 40mm Edf
I have a passion for Rc airliners, There are not many available build your own kits, mainly only almost ready to fly kits, so ive designed my own Boeing 737-500. It is built from depron, lite ply and balsa. Its been designed for 5 channel radio.
Step 1: The Plans
The first step was to locate some good plans to build from. There was none i only found a 3 view cad drawing on the official website in the airport planning, then i set about creating the cross sections.......
I designed this to be cut out on my cnc router, i have since converted it with added co2 40 watt laser.
Step 2: Cutting and Assemble
Once the parts are cut out, it is a slot together construction, the only templates that are not supplied is the nose and tail sheet pattens, these are easily enough recreated by curving some depron and trimming to fit.
Step 3: Assemble
once the nose is sheeted simply add the nose /cockpit blocks and sand to shape. the same with the tail, the wings are held on with magnets.
Step 4: Assemble the Wing and Edf Housing
the wing simply slots together, a carbon fiber rod 2mm diameter gives the wing strenght, the edfs housing are simply to assemble and sheet.
Step 5: Finishing
the model was designed for retracts for the scale look. you may wish to ditch them for weight saving, I finsihed the model in the british airways theme, totsl weight with 3 cell lipo is 450g.
2 servos in the wings, 1 per elevator and rudder, 1 for steering, retracts not hooked up for maiden flight.

Second Prize in the
Make It Fly Contest 2016

Participated in the
First Time Author Contest 2016
3 People Made This Project!
- szoko31 made it!
- marphvienjie.actuatebuilders made it!
- jacobc158 made it!
21 Comments
4 years ago
Hey Brett, do you know where the CoG is ?
Reply 1 year ago
also waiting on the CoG, i have 1300cm wing span
Question 4 years ago
what is the wing span of the model? Will it work out if i print the plans on a A0 sheet? if i add retractable landing gear the weight will increase to around 600-700 g w/o battery. will it fly then? what would be the ideal weight
Answer 2 years ago
yes it will fly if you buy the right Impellers one impelller generates arround 1,2kg thrust and is availibel on amazon vor 40 Bucks
Question 2 years ago on Introduction
Hello,
Is looking impressive. I would like to construt it.
What electronics you use? ( Battery, Motors, servos etc?)
If I use 5mm foamboard is ok?
What is the thikness of wooden board's parts?
Thank you!
Answer 2 years ago
No i think its not but the wooden parts are 3mm thick
Question 2 years ago on Introduction
Hello from France !
It is possible to have the plan DXF or DWG for my CNC please?
Thank you!
Question 3 years ago on Step 5
What is the center gravity of this? I scale it to 150%. wing span is 1300cm
Question 4 years ago on Step 1
Can you provide DWG or DXF files?
4 years ago
wow this is classy and amazing i will be building this as a winter build this year what is the total wingspan of this model so i can get some scale on the parts ?.....i was thinking of creating a pusher and inserting the motors coming out the back of the nacells...
Question 5 years ago
I am currently building this I am wondering what size retracts I will need? Just need to know the length needed to have clearance from the ground to the engines?
5 years ago
also check out this link: https://www.youtube.com/watch?v=XO1T3wGs_Kk
5 years ago
here are some pict of my finished model
also the last pict, is the cg placement the the same as yours?
5 years ago
what size edf?
will a 45mm work?
5 years ago
this is the easiest and best looking rc boeing 737 i have found:)
6 years ago
Wow, this turned out really impressive!
Got a video of this in flight? That would be so awesome to see :)
Reply 6 years ago
It's certainly an elegant appearing replica. If it is supposed to actually fly via RC, then what about engines, fuel, associated controls, etc.? Thanks.
Reply 6 years ago
there are propellers in the jets (4th step 8th picture)
6 years ago
Could you possibly do a video or another instructable on the process of taking the plans and developing the cross sections? I have been trying to find something showing how to do this. Great job!
6 years ago
Flight vid would be awesome.