Refurbish a Rusted Crowbar
Intro: Refurbish a Rusted Crowbar
How to refurbish a old and rusted crowbar.
Got some old rusted (partly) iron tools from a friend or your grandparents? These these are usually of higher quality and strength then the basic tools from a local shop. So don't be to quick to put the tools in the trash bin.
Using a steel brush and a file (the workshop tool to treat wood and metal) you can restore the the tools to former glory.
Photo 1: The beginning
Photo 2: The end result
Got some old rusted (partly) iron tools from a friend or your grandparents? These these are usually of higher quality and strength then the basic tools from a local shop. So don't be to quick to put the tools in the trash bin.
Using a steel brush and a file (the workshop tool to treat wood and metal) you can restore the the tools to former glory.
Photo 1: The beginning
Photo 2: The end result
STEP 1: Tools and Fixation
It is very time intensive to use a hand steel brush, therefore I use a steel brush that can be mounted in an electric drill.
Find yourself a drill with a high rpm, and don't use a cordless drill since you will be switching batteries every 5 minutes.
Be sure to use a proper clamp to securely fixate the rusted tool! You are using a steel brush at high speed and don't want to shoot into your clothing or other surrounding objects because the rusted tool was not secure enough.
If possible, use a drill with a second handle, this helps positioning and reduces the risk of damaging your own hands.
Find yourself a drill with a high rpm, and don't use a cordless drill since you will be switching batteries every 5 minutes.
Be sure to use a proper clamp to securely fixate the rusted tool! You are using a steel brush at high speed and don't want to shoot into your clothing or other surrounding objects because the rusted tool was not secure enough.
If possible, use a drill with a second handle, this helps positioning and reduces the risk of damaging your own hands.
STEP 2: Remove Rust
Now the real work starts.
NOTE: Wear eye and ear protection !!!
NOTE 2: There will be very fine dust, so work in a ventilated room or outside.
Use the drill on hign rpm and brush of all the rust. You have to use some force (push the brush hard against the surface) to remove all the rust. Adjust the clamp to be able to reach every part of the crowbar.
The process took about 10-15 minutes for the crowbar in the picture (35 cm long).
NOTE: Wear eye and ear protection !!!
NOTE 2: There will be very fine dust, so work in a ventilated room or outside.
Use the drill on hign rpm and brush of all the rust. You have to use some force (push the brush hard against the surface) to remove all the rust. Adjust the clamp to be able to reach every part of the crowbar.
The process took about 10-15 minutes for the crowbar in the picture (35 cm long).
STEP 3: Optional Sharpening and Finish
Afterward I used a simple file to sharpen the ends a bit. They should be pointy, not knife edge sharp!
If you have a grindstone, that can be used to sharpen the ends.
Option finish:
If you are gonna store you crowbar in a moist environment you can use paint or lacquer the prevent new rust from forming.
Try not to paint the ends, put some tape on the ends while painting.
DONE, enjoy your old tool for many years to come.
If you have a grindstone, that can be used to sharpen the ends.
Option finish:
If you are gonna store you crowbar in a moist environment you can use paint or lacquer the prevent new rust from forming.
Try not to paint the ends, put some tape on the ends while painting.
DONE, enjoy your old tool for many years to come.
11 Comments
rimar2000 12 years ago
Fractality 12 years ago
rimar2000 12 years ago
The base of phosphatizant is phosphoric acid (same of Coke!) but I don't know the concentration. It does not hurt the skin, makes a grey coat over the rusted iron. You can see it here or in others mine instructables.
fredellarby 11 years ago
rimar2000 12 years ago
strmrnnr 12 years ago
strmrnnr 12 years ago
It was a good instructable - but I know that if you just wire brush rust (at least thick rust) all you are doing is knocking off the outer layer and polishing the firmer rust underneath. On the ships (steel) we use pneumatic chipping guns to remove the rust and get down to the bare steel.
This instructable is another really good one for restoring old tools if you haven't seem it yet.
www.instructables.com/id/Electrolytic-Rust-Removal-aka-Magic/
shantinath1000 12 years ago
strmrnnr 12 years ago
Fractality 12 years ago
To remove and destroy organic material from metal tools it is best to burn it off. Use a burner and pliers to hold it and cool it down in a bucket of water afterwards.
Dry it to prevent rusting, then just continu with the steel brush.
Noto: Don't heat the metal tools to much because the internal material structure will change and it may become softer of more brittle.
TheBlackSharpie 12 years ago