Repair Your Roland VP540 and Other Expensive Equipment
Intro: Repair Your Roland VP540 and Other Expensive Equipment
I post this instructable for those who are sick of the extreme high price for spare parts that are not suppose to fail in the first place. In this case a friend who ownes a printing workshop called me to troubleshoot his Roland Versacam VP540 printer/plotter.
The machine did not turn on after several sudden stop during a printjob. First i checked the power supply.... 41 volts DC no problem there. Replaced the servo board.... no result. Then i did what is one of the most common probems in failing equipment. Replace major capacitors.
This problem is verry common in a large scale of equipment like flatscreen TV's, computers, fitness equip. audio equip. etc. The cap don't always show leaking or a fysical defect.
If one capacitor shows leaking or is not completely flat at the top..... replace it. Replace all large caps. If one goes bad its verry likely that the rest are not optimal anyway. These are not expensive components so don't try to save money.... otherwise you'l get frustration in stead.
Its also wise to replace the cap with a higher voltage then the original one used by the manufacturer.
On the board the caps shown by the arrows are 220 mF 50 volts i replaced the caps with 470 MF 63 volts.
The repair costs where about 3,- dollars and and 15 minutes of my time, a repacement board is about 1800,- dollars.
I'll try to post more repair tips on a wide range of failing electronics.
12 Comments
Britland guy 2 years ago
I have a print shop and recently bought a vp-540 Roland. Then I shipped it away, and the whole thing lasted 3 months.
I think the power unit bouton needs changing, but when it come on, the head doesn't move.
It was wrapped for very long .
Thank you
PeterB550 5 years ago
batelcho 4 years ago
So I started searching info about all the BGA chips on the motherboard, and what do you know ... Au1100 near the LAN port and over the RTL chip - SoC processor with 10/100 Ethernet Controller ....BINGO.
I did a good reflow (heating that fat motherboard before that of course) with heat-gun at 350°C and tons of flux and for now 1 week printing without problems.
Maybe the problem will appear again because reflow rarely is a solid repair, and the best solution is chip replacement or reballing, but time will tell.
Good luck all :)
crabrahams 5 years ago
Bearded_Teacher 5 years ago
I am a high school graphics design teacher and we have a print shop with a Roland VS-540. It recently will not power on. The board for the print head's indicator light will come on, but not on the Servo board. any thoughts / ideas???
IanE47 4 years ago
Renev49 6 years ago
Hi,
How dit it work out? is the problem solved with the VP540 and does it run ok now?
Gr Rene
crabrahams 6 years ago
The machine runs perfectly and until now never failed again.
Renev49 6 years ago
Ok, good to hear, thnx for your response. I try to replace the caps tomorrow!
peduardo1973 5 years ago
hi... have you tried? solve the problem? waiting for response
peduardo1973 6 years ago
crabrahams 6 years ago
how can i help you?