Replace Your Zippo Flint With Flint From a Dead BIC
Intro: Replace Your Zippo Flint With Flint From a Dead BIC
these are step by step instruction on how to replace the flint in you Zippo with some from a disposible BIC light that has run out of gas.
STEP 1: Removing the Flint and Disassembling Your Zippo
if your flint is too small from being worn down, or just completly gone, you will need to take apart your zippo. do this by removing the metal portion fomr the colored shell, the same as you would to refill the lighter.
STEP 2: Taking Apart Your Dead BIC
first remove the metal sheild that surrounds where the flame would be.
Also, remove the saftey if you have one.
you can do both of these steps with a pair of needle nose pliers.
just grab, twist, and pull. both should come off fairly easily.
next, put the lighter in a clear plastic bag.
the lighter is spring loaded and if you don't take it apart in a clear plastic bag,
the parts wil fly out and be lost forever.
through the bag, grab the wheel with a pair of pliers.
carefully pull it to on side. after one side of the rod holding it in pops out,
it should come out easily. as soon as the wheel is removed,
the flint and spring will shoot out. the spring is about and inch to an inch and half long. the flint is about 3/32" in diameter.
Also, remove the saftey if you have one.
you can do both of these steps with a pair of needle nose pliers.
just grab, twist, and pull. both should come off fairly easily.
next, put the lighter in a clear plastic bag.
the lighter is spring loaded and if you don't take it apart in a clear plastic bag,
the parts wil fly out and be lost forever.
through the bag, grab the wheel with a pair of pliers.
carefully pull it to on side. after one side of the rod holding it in pops out,
it should come out easily. as soon as the wheel is removed,
the flint and spring will shoot out. the spring is about and inch to an inch and half long. the flint is about 3/32" in diameter.
STEP 3: Cutting Down the Flint
once you have taken apart the bic, lay out all the parts.
it should look something like this.
you will have a dead lighter body, spring, wheel, sheild, and flint.
the only thing you will need for this project is the flint.
place the flint in a pair of wire cutters, (usually found on needle nose pliers.)
put the pliers back inside the clear plastic bag.
you will be cutting the flint in half (length wise) becusae it is about twice as long
as it needs to be. the purpose of the bag is to prevent the flint from shooting across the room. next, simply cut the flint in half.
it should look something like this.
you will have a dead lighter body, spring, wheel, sheild, and flint.
the only thing you will need for this project is the flint.
place the flint in a pair of wire cutters, (usually found on needle nose pliers.)
put the pliers back inside the clear plastic bag.
you will be cutting the flint in half (length wise) becusae it is about twice as long
as it needs to be. the purpose of the bag is to prevent the flint from shooting across the room. next, simply cut the flint in half.
STEP 4: Replacing Your Flint in Your Zippo
unscrew the bronze screw on the bottum of your zippo "guts."
there will be a long spring attached to this, pull it out.
turn your zippo right side up, and shake it to make sure there is no
flint or anything else in the tube. next drop the flint you cut down the tube.
replace the spring and push it down and screw it in.
it won't be flush with the bottum, but it will close.
put the lighter back together and try it out.
if the wheel doesn't spin, the flint is too big.
you can either cut it down more, or file it down with a metal file and pliers.
there will be a long spring attached to this, pull it out.
turn your zippo right side up, and shake it to make sure there is no
flint or anything else in the tube. next drop the flint you cut down the tube.
replace the spring and push it down and screw it in.
it won't be flush with the bottum, but it will close.
put the lighter back together and try it out.
if the wheel doesn't spin, the flint is too big.
you can either cut it down more, or file it down with a metal file and pliers.
126 Comments
Emptynester1955 2 years ago
uzi9mmаutо 2 years ago
stevelowenmv 4 years ago
RalphL36 5 years ago
NOI7734 17 years ago
Iceberg86300 5 years ago
Now, everything may burn/end up dirtier than if using genuine Zippo/Ronson consumables (they are the same company now), but that's nothing a quick cleaning won't fix. Using a single Bic flint isn't likely to necessitate needing a fresh wick, but even it does one only needs to pull a ¼" of fresh wick to solve any problems.
One should obviously use genuine consumables whenever possible but using a Bic flint once in awhile isn't going to harm your Zippo. It may require a quick cleaning with a wire brush & ¼” of wick, but that hardly constitutes "expensive lighter parts and upkeep." It's simply routine maintenance that should be done anyway.
smokehill 16 years ago
Uter 17 years ago
zofo300 17 years ago
Amon-100 11 years ago
A second unrelated problem that will effect the ability of Zippo lighting on the first strike is that the wick in the lighter may not be of good quality, this is common in second hand or found lighters where at some point the wick from a cheep oil lighter was used as a replacement for the original Zippo at some point. The only good long lasting solution for this is to get a Zippo brand replacement, in my experience only use the Zippo brand, other wick use synthetic fibers that that almost always burn away to nothing but the copper wire. Buy once and buy right and you wont need to worry about your Zippo's wick for a long time
Iceberg86300 5 years ago
tootall1121 10 years ago
I've done this many times in a pinch, but I must say the Bic flints do not work as well as real Zippo flints. Only real zippo flints work like they're supposed to. These will do the job, but not as well, plan on many strikes to get it lit. If you ever look closely in comparison, you'll notice Zippo flints are a silver color. I think they have more to them than just flint material. Ronson flints don't work as well, neither does their fuel. Why, I don't know but having tried them all over the years, the fact is Zippo stuff works best with their style lighters. I've taken the flints out of other kinds of lighters too, it does work, just not as well as the real deal.
Iceberg86300 5 years ago
tootall1121 10 years ago
Save the spring as well, it can be used to replace a broken or damaged one. Needs cutting to do so, but will work.
Deadpunk 16 years ago
awesomeuspossumus 16 years ago
mondaymonkey 16 years ago
Iceberg86300 5 years ago
Afterwards I had to take the cotton & wick out & wait a few days for it to evaporate completely before "filling" with Zippo/Ronson fluid.
sharlston 14 years ago
franklinonline 14 years ago