Rocket Launch Rig for Science Fair Project

by bdavis271

12900

Intro: Rocket Launch Rig for Science Fair Project

This is a rocket launch rig that is made for the StratoLauncher IV Deluxe. The purpose of this Instructable is to be a part of a science fair project. This will show all of the steps for constructing the launch rig mentioned in the paper.

STEP 1: Attach Hinges

Sand the edges of the plywood. Then, attach the two long hinges to one of the boards at the edges. Drill holes using a self-centering bit, then use a hand screwdriver to screw the included screws in. Align the other board and repeat the attaching. Then, attach each of the four short hinges to each edge, where there is one hole sticking off the edge. Only screw on one side of the hinge so the hinges can still bend.

STEP 2: Construct Launch Rail

Use the parts shown to attach the brackets onto the extruded aluminum. The flat, black screws should be lower than the thicker-headed silver ones. Then, place the invisible connector on the base of the aluminum with the brackets, and attach the shorter aluminum T channel to the invisible connector so it is flush with the brackets. **In the last picture, only the invisible connector and short aluminum T channel are needed during this step.

STEP 3: Drill Holes in Board

Place the extruded aluminum over the center of the board, and using a pencil, mark where all of the holes should go. Also include a hole marking for the short aluminum T channel near the bottom. Then, drill all of the holes with a drill bit the size needed for the threaded inserts. Then, screw the threaded inserts in through the back.

STEP 4: Screw Launch Rail Onto Board

Screw the launch rail onto the plywood using 1"x1/4-20 machine screws inside of the threaded inserts. Then, insert a T nut into the short aluminum and screw in another machine screw through the back of the board in the previously drilled hole.

STEP 5: Assemble Water Bottle Rocket Launcher Holder

Screw the countersunk screw into the flat aluminum piece and the bottle launcher. Then, screw a screw through the other hole on that same bracket and into the black insert which is inside the aluminum extrusion. Finally, screw in the last screw to lock the bracket in place.