Simple Prybar for Pallets
Intro: Simple Prybar for Pallets
This is a simple prybar made to break pallets, while saving more of the wood.
This project will require one length of 1" square tubing, 1/8" wall, approximately 6' in length.
Welding machine.
Hacksaw or other tool to cut tubing.
Wire brush or other tool to prep surfaces for welding.
This project will require one length of 1" square tubing, 1/8" wall, approximately 6' in length.
Welding machine.
Hacksaw or other tool to cut tubing.
Wire brush or other tool to prep surfaces for welding.
STEP 1:
Plan and make cuts in your tubing so that you end up with:
2 pieces which are 5 1/4" overall length, with one end cut at 90° and the other cut at 45°
1 piece which is 90° at both ends, and 5 1/4" overall length
1 piece, approximately 4' 8", one end cut at 15°, the other is the end of the handle.
Clean all pieces in preperation for welding.
2 pieces which are 5 1/4" overall length, with one end cut at 90° and the other cut at 45°
1 piece which is 90° at both ends, and 5 1/4" overall length
1 piece, approximately 4' 8", one end cut at 15°, the other is the end of the handle.
Clean all pieces in preperation for welding.
STEP 2:
Assemble and weld so that the final product resembles the prybars in the previous images.
If you would like, you can finish the other end with a hockey tape handle.
The reason for the 15° angle is apparent in the animation*. It makes it easy to drop the breaker into place.
*click image to see animation
If you would like, you can finish the other end with a hockey tape handle.
The reason for the 15° angle is apparent in the animation*. It makes it easy to drop the breaker into place.
*click image to see animation
STEP 3:
I thought I would include a few photos of this breaker in action, in order to make clear why the angles are cut the way that they are.
65 Comments
capndan77 10 years ago
Built one in about an hour and couldn't wait to try it out. Fantastic! I've been using pry bars and hammers to make pallet projects but this device works so much better. Takes all of about 5 minutes to dismantle a pallet. My brother builds golf clubs and I garnered some of the club handle wrap from him to cover my pallet tool handle. Nice soft material. I tell anyone asking about my method of dismantling pallets that I use a "9 Iron"!
Louise31 8 years ago
capndan77 8 years ago
Sorry to say we are on the road traveling in our motor home and won't be back home for about 6 weeks. Possibly you could make contact with the original poster of the plans. His directions were simple to follow. He may be able to build one for you. Almost anyone handy with a welder could make one for you as well. Good luck.
Dan
toddheath2005 10 years ago
Louise31 8 years ago
gamegoofs2 9 years ago
I made it, but the cross beam started to bend. Is there any way to prevent this?
archimeech 9 years ago
Use tubing with a thicker wall. The stuff you welded is just too thin. If you want to salvage the one you made you could lap 1 inch angle over it and put a continuous weld on all the edges.
fcharest1 9 years ago
you should weld one correctly try on scrap steel until you are satisfed of your welding skills then make a new one
Eberhb 9 years ago
you could weld the ends of your square tubing solid it would make the cross beam more ridged! good luck!
darren8306 9 years ago
It's difficult to see for sure, but it looks like you used different square tubing. If not, it may have been attached differently.
I have had welds let go on me, but never this. Could you post another angle or two?
gamegoofs2 9 years ago
Sure, I can take more. It's not so much the welds though. They're holding. It the cross bar that is twisting. Would welding square plates to the end help prevent it from twisting?
gamegoofs2 9 years ago
Here it is at a hopefully better angle.
darren8306 9 years ago
I notice 2 differences between yours and mine.
1. The tubing you are using looks like it might be thinner-walled than what I used.
2. Your handle is attached to a corner, mine is attached (at an angle) to the flat piece.
I hope this helps.
JKMotorsports 10 years ago
Just built 2 of these, each for a different width depending on the skid style for work and do they ever work slick. Saves my operators a ton of headaches.
Splaxx 10 years ago
Would it be possible to make out of pipes, or do you think the threads won't hold up?
darren8306 10 years ago
It would be worth investigating. If one could remove the welding requirement, more people could make one.
LP2 10 years ago
Fantastic ! What a pita knocking them apart with a hammer.
This one is embedded in my memory next time I have a bunch of skids to take apart, definitely going to fabricate one of these !
Thanks!
cepterbi 10 years ago
great post, was planning to build me one and this takes the thinking part out of my way :P. Tnx for sharing
laughingjungle 10 years ago
Wow, this is super cool. Where I live pallets are free in unlimited supply. I would use a crowbar & hammer, but it would take so much time to do enough for some shelves and I busted so many planks along the way. Not to mention how loud it was. This is a great tool. Thanks for sharing.
kelms1 8 years ago