Intro: Wooden USA Map and Pins

I wanted to create a piece where I could document all the places I’ve been and want to go in the US. My idea was to create a wooden map of the country and various pins that could be used to mark locations I’ve been/want to go. This project would be perfect as a gift for any traveler with wanderlust, or for anyone with some experience using the Glowforge (or other laser cutting equipment).

STEP 1: Find Your Location

I chose to make a map of the USA, but your map can be anywhere. Choose a place and find images of maps of the area. If it doesn’t have everything you need (details, bodies of water, specific landmarks, etc.) then make your own via paper or Illustrator.

I made mine on paper then uploaded it to Illustrator to use as a guide.

STEP 2: Design the Pins

Using the pen, shape/line, and curvature tools, design your own pins to go with the map’s location. I chose to make 20 destination pinpoints, 4 flowers to represent national parks or hiking trails, and 6 landmark pins for famous places in the US. Have a variety of pins that you can use to track where you’ve been and where you want to go.

The landmark pins are in color since they’ll be printed onto cardstock. Every other pin is in red and black since they will be laser cut/engraved on the Glowforge. I use red to represent where the machine will cut and black for where it will engrave. Make sure to keep the lines on the thicker side so the Glowforge will pick them up.

STEP 3: Design the Map

Using the guide you made, create an outline of the location using the pen tool. I chose to make each individual state in the US, including Alaska and Hawaii. I recommend creating two different versions of the map: one in black/red for the Glowforge and one that shows how you want it to look in the end.

I will paint the map various colors after it’s cut, so I created a separate, non-print file for my own reference.

I split up my map into three pieces: the lower 48 states, Alaska and Hawaii, and the title of my map, “The Adventures of America”. These will be printed as three separate pieces, so if you plan on mounting them to the wall be mindful of what you’ll need for each piece.

Add any text like state abbreviations, country and street names, titles, etc. to customize.

STEP 4: Print Map and Pins

Save your print ready files on Illustrator and have them ready for the Glowforge.

Attach your print ready Adobe Illustrator files onto the Glowforge app and make sure everything is set up correctly. Run a test print on one area of the map to make sure it’s running smoothly.

After checking, print your files!

STEP 5: Paint Map and Pins

If you plan on painting any parts of the project, it’s time to break out the paint! Use acrylic paint to add color to your project. Go over any text or engraved areas with black to make it bolder. I used one color of paint on pins that would mark where I’ve been and another color to mark where I want to go. After painting, use a wood or paint sealant to protect the paint from chipping.

STEP 6: Attach Landmark Pins and Pin Backings

Use superglue to attach the landmark pins made of cardstock onto the wooden cutouts. Afterwards, attach the pin backings onto all the pins with superglue. Let it dry for 4-6 hours.

STEP 7: OPTIONAL: Mounting the Map

I will be hanging it from the wall, so I plan on using strong twine that will be hung onto a nail. If you choose to mount it, use a drill and nails to attach it to the wall.

STEP 8: Decorate With Pins!

Now you have your finished map and pins! I started using the pins to mark places I’ve been and want to go, as well as landmarks.

Enjoy your finished map!