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If anyone has information on building a light source for the studio that looks like daylight.?

I use to have a window in my studio, now we moved and I no longer have that light source. Hoping to build a soft box to duplicate the same light effect. hoping for help. thanks

Question    |  last reply


How to make smart Distribution power box? Answered

Hello folks i am student of final year . I am doing a project in final year named as "Smart Distribution Power Box" . Its electronics and IOT based project . i just have an idea about it . but don't know how to start it what steps i follow to take it forward . Actutall i 'm trying to make the device something like TED Spyder here is the link of this device you can get idea from this link what i m trying to say .. (       https://www.youtube.com/watch?v=UKCsDD4is_Y      )    Its a smart home energy monitor .  first o have to measure phase voltages and currents , then have to calculate real ,reactive and apparent powers power factor,current voltages at rated load ,load varriations,  then i have to make a soft interface to show it in graphical and well as numerical forms on a smart device .  Please like to suggest something how i can move on and how i can make it. I will be very thankful to you if you help me :-)  Thanks 

Question by MubeenS1    |  last reply


Anyone know what this is?

I just got hooked up with digital tv today, and www.wegener.com/PRODUCTS/STREAMING_MEDIA_DECODERS/SMD_515.php these are what they gave me for set top boxes. Little IPTV streaming boxes. I noticed there was a spare led labeled HD on the front, and upon further inspection, I found a ide connector and a power connector for a 3.5 inch hard disk. Normally my isp would want me to rent a different receiver for PVR functions, and additionally a lot more per reciever. This box can use a hard drive, but when I put one in, nothing happens when I plug it back in. Now apparently, from what I've read, my isp might have installed their own firmware onto the boxes, but I do not think that is the case, the menus look like the one's I've seen online. I expected for there to be an extra option pop up in the menu when I powered it on with a hard drive installed, but that was not the case... is it the format? I have a 40 gig in there (for a tester) formatted as fat32. What am I doing wrong here?? Oh yeah, and theres a screenshot I got off my tuner card, it only shows this "boot" screen when you unplug the power and plug it back in, otherwise when you switch it off, it seems to go into a "Soft-off" mode, and the hard disk I noticed also continues to spin after it's been turned off... I don't like that :S Anyways, I can't find anything online, so much as a quick reference manual on wegener's website, but it didn't provide anything useful, it vaguely mentioned the recording function, but nothing of installing a hard disk or setting it up. I assume there should be SOME kind of menu/setup I can get into to setup the hard drive/view more options other than the audio format and some other minor options I can currently see like menu appearance. I'm super fascinated to see if I can get a hard drive actually functioning on here, like the remote even has a record button on it, so obviously it was meant to be a pvr, just they expect you to pay them out the nose for them to put one in for you.

Topic by Punkguyta    |  last reply


I'm new please help- IR sensors and programming sounds

Hi,  I'm a product design student , trying to make a charity box, which has six slots on the top, depending on what slot the coin or notes go into it needs to make a different sound. I've attached a picture of my first soft model. Can anyone point me in the right direction of what I need to read/ buy to start making this model work? Thanks a bundle!  Ella

Topic by Agony Aunt Ella    |  last reply


Easy Cheesecake recipes

What I make is super easy and simple and no baking required.Ingredients: 1 graham cracker pie crust (You should see it in the bake isle* 2 Boxes of the Philadelphia cream cheese (8oz a box) 1 box of cool whip 1 box of Jello (This goes into the mixture with the cream cheese ; Flavor would be whichever you like, I use the lime.) 1 box of Jello (This goes on top after it settles for a couple hours) 1/4 cup of sugar (Depends on how sweet you want it.) -- Mix the two cream cheese together until it gets creamy. -- When it is soft and creamy add the sugar and mix well. -- Open the box the cool whip, pour the whole thing into the cream cheese mix -- Mix well and everything is incorporated. -- Open which ever jello you want into the cream cheese. (I use a Lemon one and I buy the big packs cause its always on sale. Use half of that Jello mix with a cup or hot water. Let the jello cool before pouring it into the cream cheese I usually let it sit over night in the fridge and in the morning, I would mix my lime jello to pour on top.Pour it in and let it sit for about 3 or 4 hours and TADAADADA, Cheesecake is made! I hope this helps, its a family recipe and I hope I explained it clearly, new to this reddit thing and if you have an question, feel free to ask! Enjoy and have a wonderful party and best of luck to ya in the kitchen! :]

Topic by pauly552019    |  last reply


Making an entire home portrait studio from scratch.

Ok I have decided today.... I am going to buld an entire home portrait studio From start to finish to take pictures of my little girls. Im going to build everything except the camera and tripod, and make it as cheap as possible while still keeping to the motto "simple stupid". Here is the list i have so far. soft box, reflector umbrella, back drop, backdrop stand,sitting box,power supply with switch (or switches havent decided yet), adjustable lights, light stands, and back drop holders. I will be posting the instructables as I go along. If anyone can think of anything else I may need please let me know.

Topic by scion6tc    |  last reply


Creative repurposing old earbuds?

Good day all, I have four pairs of old earphones that I could like to creatively repurpose.  All pairs are functional and all are Nokia branded.  I received these earphones over the ages along with cellphones.  Their connectors however have proprietary jacks, not even the same types, with one having a 3.5 mm jack, they also include mics for answering calls. Thoughts I had so far:  trying to create a dock/speaker box using it all simultaneously - concern, will probably be soft. Any advice? Thanks! Xaveos

Question by Xaveos    |  last reply


hello guys! am about to open a photo studio but my capital is too limited. Then could you help me in any way? Answered

Your help can be opinions about how to handle and manage studio business, how to get cheap accessories (home made) like studio lights, backdrops, soft box etc. Also you can help by giving some kind of direction, where to get more skills or if you got some you can share with me. Also i would be much grad if you could give some retouching software URL`s or even just mention thr names. Hoping from you.     

Question by pilo9609    |  last reply


How to make natural flower jewelry? Answered

I have searched everywhere and cannot get any info on this. I am trying to get instructions on aking real (natural) rose & natural flower and leaf jewelry. I have seen these for sale, but there is never any info on how to do it. They are still in their 3d shape and some even remain soft and pliable. I think it is down with resin , poly resin, or acrylic. An example can be seen at: www.firemountain.com after you reach the website, in the search box enter item # H20-7497JW I am also posting a photo for you to see. As I said, there is NOTHING on any sites with instructions. Thanks so much, Patti Meadows

Question by Botanical Blessings    |  last reply


Well, I think is it time for me to....

...start knuckling down and making some of the more interesting things I have wanted to make (all the while still looking for the parts for what I have already started)....I spend a wee bit too much time exercising my fingers and the the brain seems to be going soft. (hmmm, you didn't think I was leaving or anything, huh? I will leave when they pry my cold dead fingers from my keyboard LOL (with apologies to Charlton Heston). I am going to start simple.....I am going to make this look a little better and also more useful at least, hopefully. I also want to test a few ideas with it. Then on to bigger and better things....Added more to the BOX, added a few more pictures.....

Topic by Goodhart    |  last reply


cardboard 3d models

First, you'd have to be very careful not to cut yourself (a leather glove to hold the piece helps). If you print the pieces for a cardboard model, instead of cutting, it'll look better if the pieces are sliced. These are the steps that I take: 1. After printing the models, I cut the pieces leaving 1/8 to 1/4 white space along the edges. 2 I use 12/24 pack cardboard from soft drinks (the cardboard from hot pockets works also, but its harder to cut) 3. use a glue stick to transfer the pieces to your cardboard and roll any round object to remove any bubbles. 4. when dry use a pair of scissors to cut the pieces. 5. lay the template face down on your material and use a pen to trace the outline. if using cardboard, use a box cutter blade and slice the parts out, slicing to the line of adjacent pieces. For slots, cut the width thru the cardboard, and slice the required length. Use an exact-o knife to cut the ends, flip over and trim. I've built over a dozen models and my three grandchildren love them.

Topic by yauco    |  last reply


Is my cat dying? Or does she need a better diet?

She's been slow moving.  Stops in mid-floor and makes and frightened yowling sound.  Losing weight alarmingly and seems to be in pain a lot.  She's taken to stopping wherever she is and urinating or defecating.  She doesn't even look for her -clean- litter box.  She simply does her business and continues pacing through the house. She seems to be in pain.  I think her toilet habits come from incontinence.  She's 16 years old, very thin, very frightened.  Her appetite is half what it was a few months ago.  She can barely see.  The vet thinks she just needs blood pressure medication and an occasional dose of pain meds. She seeks human companionship.  Holding, rubbing, massage, soft words, cuddling.  Still she will cry and burrow into the warmest part of her cuddle partner.  She sleeps close to her litter mate (healthy but overweight) when her human isn't near. I'm giving her pain meds on a regular basis, not exceeding the recommended dose on the prescription.  It helps, but I want to know what to expect.  My husband will be devastated and I have no one to ask.  I believe she's dying, but I don't know how to tell him.

Question by Ahma    |  last reply


Do I have a major hardware problem or is it something much less?

Gateway Windows XP Home Edition Model # MF ATXSTL KTH 300SE LTD Ship Date- 4/8/02 Hard drive- Western Digital 20GB 5400RPM 128MB 133/100/66 - MHz 64Bit 4-Clock 16X8SDRAM DIMM Modems- Gateway V.92 PCI Soft Modem R1 Motherboard- INTEL (Kitty Hawk 1.5) 1.2GHz Celeron R1 My problem is that when I plug it in it automaticly powers up but it will not boot up.My first brain buster was that it was the video card, no such luck that I know of I have no way of checking it, but it did not change anything.So I left it out and then pulled the RAMM out and still it will not send anything to the monitor. So from there I check the #'s on the RAMM through Gateway and the last number on the stick was of by 1 number, I don't know if that makes a differance or not, I still need to find that out too. Gateway will not help in any way because it has no warrenty on it.That is as far as I got as far as the haRDWARE. As Soon as I plug it in it beeps three times and thats it.The fan on the CPU and the PSU both run from the time I plug it in. I did try pressing and holding the start button for about 10 to 15 seconds and it went out for about a 1/2 second and came back on but did not stop the pc. At this point I am at a lost. I don't know what else to try except the PSU maybe out or something. If the pc was not broke would it boot up with no RAMM or video card in it. It calls for 128MB so do I need to get two 128's and put in it to take it to 256 or can I two 256's in it to take it to 512 or is that to much? Is there a way I can test the video card to see if it is any good? Is it true that 3 beeps is code for RAMM problems? I don't know what else to try so can anyone please help me with as much as you can. I cannot afford to dump a bunch of money into it. I do have a lot of extra parts from IBM's. Would any of those parts work in a differant brand of computers? I have box's of brand new RAMM's,CPU's,CD-DVDs, Drives,Heat sinks,PSU's,all differant sizes of fans,just many many parts from IBM's. Will any of these parts work in anything other than IBM's.I hope this is enough information because its all I can think of. I think you for any help you can give me.

Question by madrasi    |  last reply


An idea for highly directional and loud loudspeakers

I am currently playing around with vibration experiments.Mainly in the ultrasonic range though.But when messing around with some vibration speakers I found a not so well documented misuse for themEveryone wants a big TV these days but once you have it the sound often turns out to come from a tin can.Those with a good entertainment or at least stereo system won't mind hooking the to it.The rest usually opts for a sound bar or how I like to call them shredderbox.Sooner or later they just fail to produce the sound you had on the first day - or they cost a small fortune.What is the secret to a powerful speaker?Firstly efficiency.Secondly the design.You need the right material to produce a more or less even reaction at all intendet frequencies.The design makes sure those frequencies that need extra attention get more volume output, like by using a little pipe for the low frequencies.Some even include a dedicate speaker for these low volumes.What if you could just build you own soundbar on a budget?If you have a failing soundbar with the actual speakers as the problem you could salvage the electronics.In case you can make do with headphone input or RCA connections than any cheap amplifier will do.Leaves the speakers...Vibration speakers are still underestimated for their uses...I tried the the usual approach of using a glue on vibro speaker:Place it on surface tha gives a re more or less decent sound.The thing is though that there is no ideal surface for them.A table can sound like the highs are missing, a hardwood desk might not produce any low frequencies while a window or plaster board wall bring the problem of wiring and vibrations.To check the reactions of sound on different media I, one day, mounted one speaker under a big tin can.Right in the center.The fun hit me when my tests with water were over and tried to play a song with the empty can.Of course there was some degree of tin can sound but the directional qualities together with the wide frequency spectrum made me experiment.The key is to find the right material and shape!You want something that is hard enough to vibrate properly but soft enough to allow for lower frequencies.I tried pipes, boxes, old plastic containers....But nothing seemed to provide a broad and even sound spectrum without distortions.If you vibrate a surface then only at certain, resonant frequencies destinct patterns will form if some dust or similar is place on the surface.In all other cases there is only chaos.Preventing the harmonics to form prevents harmonic vibrations to build up to distortion levels.Like it or not but waste seems to work just fine as a speaker ;)I made a plug to fit reall tight into a 2 liter juice bottle neck.The original plastic cap is just too soft.A vibro speaker glued onto the plug and the bottom of the bottle cut out and the soun was quite impressive.Proper use is however limited as the speaker would need to be mounted upright.Next thought was to utilise the bottom of the bottle too.By cutting a round hole in the side of the bottle I got an even more directional speaker with a better response to low frequencies.Placement of said hole of course affect how certain frequencies travel and where nodes can form.The size might also matter as the hoe itself, or better the material around it can get resonant at certain frequencies.You can cheat at bit though by using sticky tape, duct tape and so on as dampening meterial in badly affected areas.Especially with a wall mount for the speaker and the bottle hanging down behind the TV the effect is good compared to a standard shredderbox. The above design is certainly not for everyone although I think it has a wow factor to it if you show a decent sound coming out of a juice bottle ;)My next step was trying to find out how more fancy designs could work.So just stop reading here unless you like the idea of creating speakers that should not even work.Back in the old days we had more than just the speakers with magnets and cones.Anything that can vibrate can produce sound.It all depends on how much of it we can actually hear.My first exotic idea to really misuse a vibro speaker is a vibrating harp.Does not need to be in the classic shape though.A string in a resonance box, like a harp, guitar, violine and so on will start to vibrate at the set note.This is true even if the force for the vibration is external.You might remember the old school experiment with the two pitch forks on their boxes?Hit one and the other starts to swing too.If you make a resonance box for a vibro speaker with internal or external wire strings at different tensions or lengths you can amplify the sound for the notes that correspond to the strings.Make a relatively large box with some sturdy wires for the frequencies between 60 and 100Hz and you have a really powerful subwoofer from just 20W of input power...I think you get the idea on how to use amplifying strings now ;)My second and total misuse is the xmas tree.If you are a sparky by old trades then you might remember the mechanical frequency meters for generators or other things that required a stable supply.Well, if not than you should know the little wind up toys that play a melody with a drum and tiny forks.Imagine you would replace the glue plate with a rod.Depending on material and length harmonic nodes will form at various places and frequencies.Between those nodes the swing is maximised while the node itself appear to be stationary and without and vibrations at all.For example a steel rod of 1.2m would have a single standing wave at about 1kHz while a copper rod of the same lenght will be much lower in the frequency for a single standing wave.The xmas tree assumes that the rod is of such material that no single standing wave can form below 200Hz and that it won't swing too much at other resonant frequencies.Since aluminium is easy to work with and available in flat and thin bars already it would be my first choice for the branches of the tree.The required length is calculate based on the speed of sound in aluminium - you find online calculators for that.You want the lenght so that you end up with an even fraction of the wavelength you want to "play" with that strip.This allows for the rod to be placed right in the center of the strip where the standing wave movement is zero in the node.Make a lot of thin strips to get a broad frequency response.Placement on the rod can now be crucial.The best option I found so far is using a threaded rod and tapping the holes in the strips.The strips swing quite violently if long and at certain frequencies.And those not in resonance will still transfer their momentum to other strips.This can cause unwanted harmonics.Most evident when a single strips swigns violently at a certain frequencies.Adjusting the angle by turning it is often enough to get out of the overlapping harmonics.With enough strips it then really looks like a tree with flat branches.The sound might not be as loud and impressive as a plastic bottle as the virations are going up and down.But if placed in the right spot it not just looks nice but also makes people wonder where the sound is coming from.Last but not least my yet to be tested hidden speaker system - due to renting restrictions :(If you own a house of the standard frame design then you have plasterboard walls and ceilings.With a large enough surface of the right material, one or two vibro speakers can cover a really wide frequency range at good volume levels.So far I could only do tests in an old wooden window frame but the priciple works the same way between the wooden frames of a wall or ceiling.In my experiments a standard plasterboard sheet needs to be 100 x 100cm to get a more or less decent response for the lower frequencies.Before you rip your walls down use a stud finder and place your vibro speaker on the plasterboard between two studs or beams.I found that two speakers for the lower frequencies and three or four for the higher ones make a good sound.That is per channel and if you have the right size plasterboard sheet in the right place.No point if your left side is further away from the TV than your right.Ideally you replace the entire sheet with the speaker in the right spot on the new sheet but on the back.For obvious reasons this is far from being a perfect solution.But if you plan a full renovation anyway...A way out for older houses is the wooden floorboards.They make excellent resonators for low frequencies.The directional speakers could then still be hidden in picture frames of the right thickness and design.Anyways, I hope I gave you some ideas here ;)

Topic by Downunder35m  


The secret to storing Loquat for wine making!

If you don't know what Loquat means then just look it up on Google or Wikipedia ;)Mostly used as ornamental trees in the warmer climates Loquat fruits come into season right when the summer is on your doorstep.Although the fruits are delicious and high in nutrients, vitamins and so on: Most people do not even bother to try them :(So if you spot them please give the fruit a try and you might get hooked as did.The biggest problem of using Loquat for more than a direct snack is not the seeds inside.They are quite big and you figure ways out to get around them.Biggest hassle is how the fruits ripen.Unlike most real fruit trees there is fixed time.When the first fruits are ready then the last migh be ready about 3 or even 4 weeks later.And depending on the local wildlife you really need to check daily for ripe fruits....So how to do it properly then?Loquat goes bad really fast no matter what you try.Eat them quickly as otherwise they go off.Don't bother...Those are common answers you get from people who had those trees for years in their gardens.The trick however is really simple:Do not plug them off, cut them off!Some half decent pruning sizzors work great here, especially the smaller types.Cut the stem of the fruit so at least 5mm are left on the fruit.Without the hole from ripping the fruit off and handling it with gentle force there will be no damages or open areas ;)Like that the fruits stay fresh for a few days in your fridge, just make sure they are kept quite loose.Do not just fill a big box with them and hope all fruits survive the pressure ;)If in doubt layer them on soft foam strips or cardboard - works really well if can find complete clusters that are ripe enough.If you have access to more than one big tree you can get enough to even make a really nice wine from it.You need to be quick though, so let me tell you how I do it:Prepare a big enough fermentation vessel, in my case a 25 liter plastic drum, purpose made...Add about 10 liters of warm on prefably filtered water, some sugar and a good amount of your prefered brewing yeast.My personal favourite here is port wine yeast ;)You should prepare this drum once you can collect enough ripe fruits on a daily base.Prepare the fruits by removing the stems, the hard spot at the bottom and then cutting them in half.A small spoon can be sharpened to help to get the seeds out if have some with many little ones hiding.Have a pot with boiling water ready and put about 250 to 400 grams of prepared and cleaned fruits in it per load.A quick heating is essential as you want to keep the cooking time as low as poosible.90 to 120 seconds should be enough to get the heat throughout the fruit - please check every now and then that the fruits are quite soft now.This step is vital to prevent self fermentation - you only want your yeast cultures to work on the fruits ;)Squash the fruits when adding them into your drum.To make a full 25 liters with just a table spoon of sugar at the start you will need about 10 to 12 kg of fruits for a high volume and sweet result.The best option due to the constantly changing sugaar content in the fruits is to go with the flow.Stick to max of about 15 liters per 25 liter drum.Monitor the sugar content and alcohol level.Port yeast dies off at a bit over 14%vol of alcohol.Although some strong ones go up to 18% here...If the alcohol level goes over 10% while the sugar content is still quite high then you add water until you get down to about 7%.If the sugar content goes down too low you add more fruits.With still enough active yeast you can even transfer half oa drum to a new batch once the drum is getting too full and the sugar content is still too high.Just a matter of getting used to working with ongiong adding of fruits and water to compensate the time it takes to get enough ripe fruits.Of course there is always the option to go low and start with 5 liter canisters instead....

Topic by Downunder35m  


The animatronic project Is finished

Here my instructableMy Animatronic Mod ProjectIn 2003 I made a casemod MONSTERMOD ( picture 1), Just a creature sculpture tearing out of a PC case.And It Didnt Move . So , I want the next MONSTERMOD to MOVE.Maybe to tell me that I have email.... Picture people's PCs having Heads .There favorite movie star or rock star maybe a animal. Maybe like Hal from 2001Space Odyssey .But, My animatronic Mod Has no A.I. But maybe one day. Im programmingthe 16 servo movements into the PC and press the play to play the movements a lipsync routine.Well, For Over 2 years now I have been working My Animatronic Mod.My Animatronic Mod is a floating creature head over a desktop case.( picture 2 IMG_1383.jpg)It controlled my a 2 Mini SSC II (http://www.seetron.com) this allow the computer to control 16 RC servos.16 RC servos = 16 Movements .I made the teeth out of dental acrylic, The samething denture are made of.Teeth and fangs are made 1st in tooth color dental acrylic and shaped.Then are placed in dental wax .,the mold is a silicone putty is place on the teeth allow to setup overnight.To demold the wax is melted away with boiling water leaving the teeth in the silicone putty sockets.This is called the lost wax process.( picture 3,4,)After I made the eyes out of dental acrylic ,Which is a molded ping pong ball is 40 mm .In half 20 mm sandwhich in between the 2 halves is a metal small metal ball 10mm give me a ball joint and socket.The iris is a painted metal washer. The veins are silk yarn And is cover with clear dental acrylic .The white of the eyes was changed to black color ,To give more of a alien look. ( picture 6,7)I molding the finished eyes alginate and casting them in ultracal 30, ( picture 8) Ultracal 30 is the hardest plaster made.And place them in the sculpture.This will be for Proper registration for the eyes in the skull.( picture 9 )I had to sculpt face in Roma Plastilina Clay ( picture 10)and mold it in silicone( picture 11a,11b, 11 ) This molding process called a matrix mold . A layer of water clay cover theentire clay sculpture and Ultracal 30 is place on top of the water clay .After setup ,Its demolded and water clay removed .This water clay has made a space for the silicone.Matrix molda thin layer of water clay is place ( picture 12 ) and made the core A .This gave me the thickest for the skin .Molded core A in silicone and a thin layer of water clay is place in this mold also this made core B.And this gave the thickest of the Skull. Now I have 2 molds.( picture 13,14 )Mold 1 is the Skin moldMold 2 is the skull moldI casted foam rubber in mold 1 ( picture 15,)http://www.monstermakers.com/foam.htmlTo make the foam rubber skin337 gms. base67 grams foaming agent33 grams curing agent15 flow enhancer24 grams gelling agent4 grams ammoniaThe room temp73 degrees 40%Using a Sunbeam MixMaster Mixer1. Speed #1 - 1 minute (to blend all components)2. Speed #10 - 3 minutes : blend all3. Speed #3 - 4 minutes : refine4. Speed #1 - 30 seconds :refine5. Speed #1 - 30 seconds : ADD GELLING AGENT ( picture 16 )6. Speed #1 - 30 seconds : Backturn the bowlFoam rubber can be tricky.Mold 1 was place in a Hot box oven for 11 hours at 125 degrees .= A very soft and flexable skin ( picture 15,16 )Hot box oven 3'x 3'x 3 " plywood box with foil insulation with a single burner. This must be watched.( picture 17,18,19)I casted urethane Plastic from smoothon.com in mold 2.This gave me the Skull,The skull was trimed and dental acrylic teeth and eyes were place inside the skull .The mechanics were place using R/C servos.The skin was painted with PAX ( is a flexible paint). The skin was glue on rubber cement to the skull .And the hair was glued rubber cement also and placed.Hair is from National Fiber Technology ,Hair 1 was Blended Black and Brown modacrylic with White and Brown Mohair and Natural Goat hair.And hair 2 Black with gray texturized modacrylic with Yak and Horse hair.The PCMy motherboard (MSI KT6) and AMD 2500xp video card (MSI 6600)The case is LIAN LI PC-V800B .To make the lip sync move ,I used VSA , Visual Show Automation , http://www.brookshiresoftware.comThis aloud me to make a lip sync animation routine. Synchronize with graphical audio MP3 file.Not only that My Animatronic Mod looks Wicked ,It Talks Back.(Picture 1st floor) ( Picture 2nd floor)I designed the animatronic so I could repair it if needed, And the support pipe is like a swing arm so I can work on the PC too. By removing the back of the skull. Inside there are 2 floors the bottom floor has 6 servos :1 Head Up + Down2 Eyes Up + Down and left + right2 Eyelids1 Jaw2nd floor 7 servos3 right,left and center Brows1 Nose3 upper lip wireAnd also 2 servos are in the Jaw for lower lip wireand 1 left + right servo gimbal= 16 servosWhen uncovered ,Here is 32 feet of servo cable.(picture32 feet )The only thing connecting to the PC and the Animatronic is a modular cable (Lookslike a phone cable). Which is plug into a modular adapter that plug into the PC's serial port . The end of the modular cable plug in Mini SSCII Serial Servo Controller.you would be surprise how many people are into making monsters. Ive beenmaking monsters , masks and makeup fx for 30 years now.I put my 2 hobbies that Ienjoy together.Computers and making monsters.Im a dental lab tech. for 20 years now .I make dentures for a living.Thank You so muchGary WillettTo see Video Demos http://www.youtube.com/willettfxhttp://www.servocity.com..................For Servoshttp://www.nftech.com/ ...................For Hairhttp://www.smooth-on.com/ ............ Silicone,Urethane PlasticbooksTechniques of Three-Dimensional Makeup by Lee Baygan Special Make-Up Effects (Paperback)by Vincent Kehoe Men, Makeup & Monsters: Hollywood's Masters of Illusion and FX (Paperback)by Anthony TimponeStop-Motion Puppet Sculpting: A Manual of Foam Injection, Build-Up and Finishing Techniques (Paperback)by Tom Brierton Stop-Motion Armature Machining: A Construction Manual (Paperback)by Tom Brierton MagazineCinefex

Topic by willettfx    |  last reply


Mono pole / single pole magnets!?

I made a quite intersting discovery today.The use of mixed orientations for a stronger or more directed field on one side and a much weaker on the other side of a magnet is nothing new. But if you check modern wind turbines or even just any old hard drive you find "chokes". I talked about shielding before but combining shielding a choking provides again another level of manipulation.If you ask anyone who claims to know magentic field or sience in general then you right away hear: There is no such thing as magnet with just a single pole!Like a battery one pole can't exist without the other!Keep going and your conversation parten either get angry or declares you a nut case.Also said before: The laws of nature and physics are not set in stone or complete for that matter!We only use what we know, or to be precise what we told to take as facts.A magnet with just one pole is impossible to manufacture, if you only think like making the magnet like any other magnet.Even cutting it in half will only give you two normal magnets again.Why is that so?How are magnets made is what you need to know.No matter the material they start as a blank and during the final processing an intense electromagnetic field is used to "prime" them.Like you would do on a screwdriver the material then keeps the "charge" and becomes magnetic.And this process requires a certain orientation.Imagine a big hydraulic press to make the magnet with some super strong electromagnets right beside the forms.Explains why you won't find a block magnet with the poles on opposing corners - the form is not designed to be rotated ;)Ferrite magnets can often be machined.If you mark the field direction of a block then you could just cut it into the shape you need.Like a half moon, triangle, pyramid...The orientation does not change, so you need to create the cuts so your required orientation matches the orignal block.Creates a lot of waste, is messy and often the magnets shatter.Still not possible to create a mono pole ;)But it allows for a great deal of field manipulations.For example a thick north and a thin south pole would show very different field strengths at the poles.How to create a mono or single pole magnet then??If you think outside modern science restraints it is suprisingly easy!You see, unlike a battery the magnet does not care if the "current" flows back to its own pole or a pole from a different magnet.In a hard drive the choked magnets have a field strength between them that is not just twice as much as th one from a single magnet.The field between the magnets is very stable too!No matter where you measure it is the same.Place two magnets in the same configuration with the choke and all you get between them is a mess.To understand the reality with magnets I need to explain a bit more though:If it does not matter from where to where the field lines go the it becomes obvious that you can guide them.Horse shoe magnets of the old kind where just two steel bars with a block magnet between them!Take a compass and check from what distance your magnet will start to affect the orientation.Now take two iron bars, rods, block or similar of about twice that length.Place the compass between one end and the magnet between the other end.Even with a little gap your compass will still move!You just extended the length of the field lines and directed them somewhere else as it also works with odd shapes.We know know and confirmed how choking works and as shielding is basically the same thing but for a different purpose you might get an idea where I am heading already.A "potted" magnet, like what you find in a speaker or as a hook magnet utilises two destinct features.a) A ring magnet is used.b) The field lines are directed to a specific area.One has them directed into a gap for a coil like in a wind turbine, the other to the surface to massively increase the field strenght in that area.If you take either apart you will notice the magnet just by itself is considerably weaker.Removing a pole from a magnet...If you paid attention so far and have a few magnets around then you already developed a feeling for the difference.Lets crank it up a notch, shall we?Make this experiment:Take two identical magnets and a soft steel bar or similar of lesser thickness than the magnets.Usually around 2-3mm for smaller N52 Neodymiums will do.If you dare make the steel the same size as the magnets.Now place one magnet on the steel and use the other to observe the difference in feel.There won't be much and both poles should still fell like before only that the field is now slightly longer.Trying to get two magnets to touch at the same pole is really hard, but see what happens if you add the other magnet on the other side of the steel...Despite having the same pole on the steel they won't repel and stick to the steel.Checking the field now with a magnet provides a very different feel!It is like having a magnet with a split pole where the opposing pole now is in the center.Impossible I know but you have it in your hand, so deal with the explanation yourself ;)And if that is so damn easy then how hard can it be to actually remove one pole fully?Design of the impossible magnet...If you want the south pole only then it would be the entire surface of your impossible magnet.That means you either need to make sacrifices or get creative for the next steps.Easiest from my experiments is to sacrifice like all scientists do and allow for some minor gaps.I won't give any dimension or step by step instructions.Think 3D and use your imagination.Our impossible magnet starts from the center.All magnets used should provide the same field strenght!To be precise it means no matter their grade, the the "force" of the magnets should be as close to identical as possible even if the size is different.You can use stacks or different types/grades...The center is a square block of soft steel, or iron as pure as possible - it needs to have a low "resistance" if you compare them to batteries and to avoid confusing terms.On this "dice" you place one magnet on each face, preferably of identical size to the block.So, for a 10x10mm block you use 10x10mm magnets -simple isn't it.All magnets are place with the same pole onto the block!In out example to get the south pole outside you would use the north pole.Now use six bigger magnet blocks for another layer.This time they are placed in attraction mode, meaning you let them stick together naturally.The resulting magnet will be far from perfect but you will have a hard time finding a strong attraction to the soth pole of a magnet if you move it around your cube.If you check the geometry you will now see how 45° degree angles and matching sizes for the blocks would be beneficial.Using ferrite magnets you can machine them to the desired size and use a thin aluminium or breass frame to hold the outside properly together, like edging on a fancy tranport box or chest.Check the magnet now and try to find anything else but a destict south pole on all faces and corners.No more nother pole....Does that mean it really is a mono or single pole magnet?Since modern science does not even consider a construction like this to be worth testing you already know the anser.For those working on a different level with magnets it will be a true single pole magnet.For the rest it will just be another fake.As by science a permanent magnet is defined to have two poles and to have field lines going from one pole to the other.All modern machines using them operate on this principle and "fact".But if I would give you a block of steel that has a core of lets say brass and a suffien wall thickness...Then this block would appear to be a steel block and nothing else.Modern science fails to see a magnet any other than a battery!If the "current" does not need to go back to same pole and there is no need for the field lines to go back to the outside pole then it is a single ple magnet like the faked box is a steel box.The physical outcome or in our case magnetic field is what defines it!The contra...All good has some bad, magnets are no different.Purely scientific viewed it would be impossible to create a gap free magnet like I described.And because never all field lines will take the shortcut there will still be a small amount of "north pole" to be found on the outside.But if that is in the range of about 1% of the field strength of the magnet then I say it can be neglected for almost all real life uses of such a magnet.Like the Halbach Array it is just a neat way of manipulating and if you like bending the known interpretation of our scientific understanding.Possible uses for these magnets exclude convention designs and for this reason alone anything you create with them will be the target of scepticism to say it nice.Ok then, what real life uses could there be for something we never needed?The question is the answer, as the impossible magnet is the solution.Ever watched these shopping shows in the night program?"It solves problems you didn't even know you might get..."Means that if you ever get the ide that your project requires a single pole magnet then you know how to make one ;)All I can up with would go against common scientific understanding and teachings, so I will spare you with my use cases ;)And what is missing here to actually make it work?Quite a lot as you might have noticed in your experiments if you use really good test equippment.Not so much however if you consider what I said about shielding and choking ;)Provide a path of far less resistance and shield the rest that still bothers you.I am not providing a ready to go model here that you can buy, someone else will do that if they see a financial gain it.My gain is provide a new understanding of things we forgot by giving your brain things to work with and develop.You might still say in the end that my way (or your results) are not good enough in some way.But then please also consider how many other people or documents you might be able to find that would have provided you with this information.Free energy is only a myth for as along as we allow ourselfs to only trust what modern science allows us to have.Allow the old knowledge in and every now and then simple ignore what you know and things become possible sooner than you might think.Wind and water were used as a source of free energy since the dawn of mankind.Our first motorised boats used the same "wheels" we already trusted to be driven by water to power a mill, saw or similar.And after we learned about motors we also found a way to make wind - by reversing our trusted wind mills into a fan.Instead of using the free energy to generate power for us we evolved to use create wind and propulsion by providing power to drive the same thin in reverse.Using the sun for power other by using a mirror was seen as witchcraft throughout history, then we got solar cells...Same for heat in the form of peltier elements and other things...Why then should magnets be any different??Just "Because it is so!" did not work for wind, water and solar, not even for heat....All it takes is a little notch in the right direction to change the way we think about magnets.We have no problem using electromagnets to make a motor spin.We have no problem using magnetic field of any kind to drive motors or generate electricity.We even fail to have a problem by manipulation electromagnetic fields for that purpose.But we struggle like an ant in sand hole to reach the surface again to see what is outside our trap before something grabs us from behind when it comes to permanent magnets.Even worse if you dare to claim your magnetic machine delivers a higher output energy than what you use to make it run.And wasn't it exactly the same ignorance and manifested "knowledge" that got revised so many times throughout history already?Again: Why should magnets or their understanding of interaction be any different?If you follow the above with just matching magnets and the core cube then the result will be at least very surprising to you.Allow this surprise to be an inspiration to improve instead of seeing as a proof of failure ;)And if you made it then please post about it here.Let me know what disappointed you with the outcome.Let me know what really got you wondering.Let me know if you found a suffiently strong north pole to rival the impossible southpole! ;)Start sharing, make other people wonder and make them share it to, let us go viral!The first to post a conclusive Youtube video with results is certain to get a lot, lot, lot attention....

Topic by Downunder35m  


unfinished,5 DOF Robotic Mechanical ARM

5 DOF Robotic Mechanical ARM Required Material of project:- 1. Basic Servo Tower pro 9g*4 2. Header pins Male female*2 3. Arduino Nano*1 4.10kΩ Resistor resistance*2 5. Trimmer Potentiometer track Linear; maximum resistance 10kΩ*4 6. Tactile push button*2 7. Blank circuit board*1 8. Acrylic strips for Robot & potentiometer body*2 9. Wires, Button, Switch 10.Balsa wood, Metal, Plastic Procedure:- Arrange all necessary items.. Please go through the attached images  for better understanding.. I divide whole project in two parts 1) Servo Motor assembly 2) Potentiometer assembly 1) Servo motor assembly: – Servo motor as J1, J2, J3, J4 fix the servo motors as shown in image use 3M tape to glue servo, use thin flexible plastic strip to make griper, make hole in center of each finger tie thread in that hole pass this thread from center hole and tie knot at the other end of thread with 4th servo motor’s knob, as you stretch thread finger get close vise versa. Fix whole arrangement on strong rigid base. 2) Potentiometer assembly: – Fix potentiometer as shown in figure name potentiometer as do previous R3, R4, R5, R6 this time place R6 separately for easy access this potentiometer control gripper to pick and place. Potentiometer arrangement symmetry must be same as servo arm. Fix whole arrangement on strong rigid base. Moving a little bolt from one side to the other side:- 1. Actuators / output devices: 4 micro servos 2. Control method: controlled by a PIC16F690       assembler firmware 3. CPU: PIC16f690 micro controller 4. Operating system: self made assembler code 5. Power source: 4.8V to 6V from 4 battery cells 6. Programming language: PIC Assembler 7. Sensors / input devices: teach in system with                         4 potentiometers       Making Processer:- The Potis are standard types and are screwed to the white plastic parts with their nuts. The axles are pressed into the transparent plastic part. The handle to move the teach-in-arm is a M3-Spacer and the socket is a plastic part with is normally used to fix balloons on a stick to hold it.                     move the motor itself by hand a little force is needed due to its permanent magnets, which create a small holding force. But inside the servo a lot of gears increase the force which you have to apply. If you move the servo by hand, you have to apply a much higher force. If you overcome the motors holding force, it starts to rotate an acts as a flywheel. So moving a servo by hand needs a high torque and its not easy to turn it to the position where you want it. ( Fan control modules for engine cooling of real cars have some extra parts to clamp the voltage which is generated, when you drive at higher speeds. In that case the fan works like a windmill and creates higher voltages than normal inside the power stage of the module.) And there were also a lot of other "problems" which had to be solved using my PIC Controllers. i.e. self made electronics for a RC-Excavator which works similar to the digital system used in slot cars. To replace a lot of wires between the rotating part of the excavator and the track unit, a small PIC 12F629 reads the pulses from up to 5 channels of a RC-Receiver and leads their information via a 2 wire connection to a second PIC12F629. At the second board the power is separated from the data. The PIC is reading the data, and generates the PWM output for the 5 Servo output connector. the 2 wire connection is made with a cheap 6,3mm mono microphone plug which is also used as the axle for the rotating part. The arm of the excavator is also powered by standard servos and so it was necessary to change the control behavior from proportional to integral so that the servos move like real hydraulic cylinders which are controlled by valves. I used the same 12F629 type for that job and added some features like adjustable limit positions and starting point programmable by one jumper, and automatic return to park position when missing the pulses for some seconds. The Software is simple:- Its working like a servotester for four axis. That means, every poti is connected to an analog in of the controller and all servos are connected to GPIOs. The controller reads each poti, does some scaling, so that the angle of the poti equals to the angle of the axis and finally he creates the PWM output 1-2ms pulse every 20ms for all servos. Teach mode:- After a reset the robot arm follows the teach in arm while simple mapping the analog inputs every 25ms to the servo motors. Pressing the button stores each servo position in a array. Play mode: The sketch reads the array step by step and moves the robot arm. For cool looking movements I added a routine calculates different micro steps for each servo to have moving start and end sync on all axis. Also added a ramp for soft increase/decrease velocity. Shorter travel distances the robot does slow, longer distances with faster speed.           The program moves the servos at full speed to the next position and a short delay time after each command allows all of the servos to reach their final position. That means that it is possible to increase the speed a little bit more by doing some fine tuning of the delay times after each command. The final thing which is still not implemented is the routine which saves the "Teach In" data 5 or 10 times per second, so that the controller is able to replay it in a loop with the original speed or with a lower or higher speed. Electrical Connection:- Provide separate power supply (5V DC 1amps) to the Servo motors . Don’t forget to short ground of both power source ( arduino + servo) 5 DOF Robotic Mechanical ARM :- 1. Use of Fiber on upper side 2. wooden spoon is a part of side body 3. cable tie *12 pieces use the robotic. 4. Some pices of wires 5. use scraw*4 6. Glue 7. some small clips Because to attached body 8. small size of plastic box 9. One pieces of  square fiber stand and one pieces small & medium  circular fiber  10.  L293D Motor Driver IC+IC Base KG143 11. Generic Elementz High Quality Nickel Plated 24*18 Points Bread Board*(2 pieces) and one plastic 12. Push Button Switch. Play Mode version 1.1 The gripper input is used to set the delay (0,1,3,15,60,300 seconds) after a loop is done. The switch (it was left from the project start) pauses the robot.        Thanks you:

Topic by aarif1234  


External aquarium heater with digital control

I lost about 300 fish just a few days ago when my tank heater decided to stay on when it failed.(examination showed the theromstat contacts were fused together)So far I never worried about failing heaters as so far they just wouldn't heat anymore once the failed.This time I lost about $400 in living creatures and 2 years of breeding.Guess that is the punishment for being away for a few days - a bit over 50°C in your tank...Normal tank heater come in the submersible form or with the clear instruction NOT to submerge them abvoe a certain line - usually under the rubber capEither way they all love to fail within a few years if you are lucky, otherwise sooner.The one thing I always hated is that you need to find ways to hide them in your tank, in some cases you even need to a heat shield to protect sensitve critters in your tank.I though that there should be a cheap and easy way to eliminate most of the annoying factors....Simple, digital temperature controller....You find digital thermostats for your fridge and freezer for around $30-100 bucks, depending on the brand and features.Downside is they all activate the output once the temperature gets too hot.For under $10 you can get universal thermostat controllers- just a tiny white box with the display, two buttons and a few wires...Won't place a link but with the above you should find them on Ebay and Amazon for as said under $10.These can be set with the min temp being above the max temp - this effectively reverts the output state ;)Looks a bit weird when setting the temps this way but after that the power on the output is alive once the temp is BELOW of the set temp.And you can set the differential as low as 0.1°C if you like, but 2-3°C are fine for most tanks.Abandoning the internal heater thermostat....As the number one cause of failure apart from water getting inside we should not use the internal thermostat anymore now.To do this without messing around the temp is simply dialed way above what you will need for your tank.E.G.: If you want 24°C in your tank over the digital controller than the heater thermostat is cranked to 27° or higher.The on-off will be handled through the power our new digital controller provides.Sealing a heater....You should not have to do this but an awful lot of heaters simply fail because water makes it inside somehow.I use a bead of UV curing resin or UV curing epoxy glue for the first stage.The glass won't really expand, so the rubber from the cap won't expand much either.All we do is to add another layer of sealing protection.That stuff however is not always fully qualified for being suberged or just in contact with water a lot.So we add another bead of aquarium grade silicone on top.This also protects our tank from any harful chemicals the UV glue might otherwise release over time.Going external...With an external filter pump it just does not seem to make much sense to have a heater insde the tank.For some reason those filter manufactureres though about almost anything, including build in UV sterilisation - but not a heater...Using a bit of 5mm PVC drain pipe, two end caps and some hose fittings for your aquarium hoses we are set again.A bit of stainless steel wire from the gardeing section of hardware store helps too - the soft, flexible kind, not the really stiff and hard wire please!Design of the external heater:In one end cap you want to drill a hole of the same diameter as your heater tube, a mm bigger won't hurt too much but don't make so small that you need brute force to get the heater through the hole.Seal the inside and outside of the cap with silicone.If you want the heater to be replaced easily in case it does fail again (which it should not!), then you a pipe with a screw fitting and a screw on cap.Keep the assembly steady and secured while the (aquarium grade!) silicone cures - if in doubt let it cure for few more days.The lenght of the pipe should be so that there is enough space left in the bottom so the heater will have about 6cm until it would touch the other end cap.The pipe connections can be for one on the other end cap if you mount the pipe somehwere, otherwise both connectors should on the side of the pump and as close to the caps as feasable.Again, seal the inside and outside of these connections with silicone and let it cure.It helps if the fittings are of the screw in type with a backing nut.Downsides of having an external heater...You need to clean it out when you clean your filter, an added few minutes.If the heater thermostat is set too high and your pump is not running the water in the pipe and hoses will rise to the set temperature of the heater.For a medium sized tank that is no problem, for really small tanks it should be considered though - set the thermostat of the the heater not to the max if you think you might forget the water circulation one day ;)Upsides of having an external heater...The biggest benefit of having and external heater with a digital temperature controller is the lifespan.I used a dirst cheap 400W tube heater like this for over 6 years until finally the actually heating element failed.With the nicely illuminated temp display the times of checking the sticker on the tank or trying to read this tiny floating thermomoter are over as well.Possible upgrade options if you know how to solder or at least know how to correctly wire a relay...With an external tube comes the option to include a UV sterlisation lamp on the other end.The tube will be accordingly longer but a submersible lamp only costs a fraction of these ready made solutions that you still need to attach your your hoses somehow - and they are often quite big...Apart from that there is the option to modify a digital fridge thermostat (about $20-100 bucks) like the STL-1000.As most of them can't be re-programmed for other than cooling use and only have a single output for the compressor the internal relay needs to be replaced.Just select one that somehow fits inside once the original is removed and wire the NC and common output for your heater.Not in mood to fiddle with a controller and solder? No problem either!Just wire another relay to the output.Means the power that the controller switches on it will then switch your additional relay on.This gives you the option to use the proper contacts again to turn your heater on.Using a normal fridge controller this way however requires thinking the wrong way around for the temps.Remember!! : The frige controller "turns on" when the temp goes ABOVE a set temperature!!If you use it like this and connect your heater directly it means it will only turn off once the temp is BELOW the set temp and it will never again go below, only up and up and up....The added or exchanged relay however gives us the option to reverse this to some extent.You set the controller to the MAX temp that you want in your tank.Let's say 24°C , by default this gives a 3°C hystersis, meaning depening on the programming of the controller it will turn on at 27° or close to it - keep that in mind add realise that it means your 24° might need to be set to 21° so the temp won't go over 24° in your tank.Ok, got it, but what exactly happens now and why does it work?When the controller reads below the set temp, like when setting up a new tank with cold water from the tap, it won't provide mains power on the compressor output.It knows the "fridge" is fine right now.Our added relay will be off for the same reason, however we connected our mians power to the common contact of the new relay, the heater on the NC (normally closed contact) and from there back to neutral.Means our heater will get power when the temp controller in the OFF-state.Now the temp start to go up in your tank and sooner or later it will reach the set temp you adjusted the controller to.Suddelny the controller sees a risk for your food in the fridge to go bad and decides to turn the compressor back on to cool it down.As we added our relay it means it will turn on as well.Our NC, normally closed contact, opens and the heater turns off.From ther is just continues within the range of about 3°C....You added digital temp display to your nice fish tank, don't have to worry anymore about your heater prematurely failing and if you like:Some controller offer an alarm output.This can be used with an added relay the same way as before and would then warm you if you heater burnt out and the temp in your tank goes too low.Why so "complicated" if there is microcontrollers?Anyone can use some Arduino and do the same with ease - if anyone can program what it is required.However, even our average Joe with no electronic skills can to the above mods within a few hours excluding the curing time for the silicone.Back to the basics, and after all we already have a microcontroller inside out firdge controller ;)And as said, if in doubt then even a $10 one will do the trick without any mods to it.What about that stainless steel wire?? Don't tell me I wasted 5 bucks for nothing!You did not...Long heaters or UV lamps certainly benefit from it.But even a smaller one is much more stable inside the pipe if you create a simple wire cage for it.The stuff usually comes in a rolled up form of a 10 or 20 meters.With that it is easy to make some loop with the heater ube in the center.Just make a wrap around the pipe with enough left either end to form a ring or spiral that fits inside the pipe.There is not much spring action happening with this wire, so the loops can be quite big and you just push them inside inside while decreasing the diameter until they slide in.If you have a 3D priter you also just print a ring with a hole for the heater and some spokes to cneter it in the pipe.What about heat transfer and even temps in my tank?With the usual in tank setup you have to ensure anyway that the heater is in the waterflow.Otherwise one side of the tank warms up more than the other.With the heater being in the flow of the external pump directly we pump in warmer water and suck out the colder water the other end.Results in a more stable and even overall temperature especially on long tanks.Enjoy!

Topic by Downunder35m  


Ultrasonic soldering bath

Making a working ultrasonic soldering iron is not as easy as I though it would be.Finding tanrsducer of suitable design and size is even harder.So I thought I start with something easier and share the thoughts here.If you need to solder impossible to solder things then quite often you could get away by wetting the entire area.For example the end of a wire or a lug where it won't matter that you can solder on the bottom as well as the top.Back in my days flux core solder was a rare and very expensive thing to find.So we had a little soldering pot and flux pot instead for working with lots of wires.Dip, dip, done....The pre-soldered wires where then easy to work with and the ramaining flux on then was enough.Doing this for metals like aluminium, stainless steel or even ceramics seems impossible at first sight.China offers cheap ultrasonic transducers including the required driver electronics for very littel money these days, despite the trade wars.The most obvious solution would then be to get a cheap and big enough soldering bath and to attach the transducer to it....Won't work though and if it does then not for long.Problem is firstly the heat transfered to the ceramic parts of the trandsucer and secondly the fact that most of these soldering baths use quite thick steel for the container.Add the that you deal with quite some grams of molten metal and you know where I am going.Building your own ultrasonic soldering bath to solder the impossible with ease!Project costs:40kHz transducer with driver board : about 50 bucks.Thin walled stainless steel bowl ( about 50 to 100ml but go bigger if you like) : about 2 bucks.Leftovers for an enclosure can be wood, plasic or your favourite 3D printer.Ultrasonic horn: About 500 bucks from your favourite engennering company or you need to make it yourself - I prefer the later.Main design considerations for the horn:We need something to keep the heat away from the transducer that also amplifies the power coming from it.That is why we can use a bowl or container that has a small bottom daimeter as the transducer if need be ;)There is a good reason a commercial horn costs a lot of money.They are preferably made from titanium and they need to perform as advertised right from the start.We substitude by using some aluminium round stock and a lathe.It is advisable to leave the transducer as it is!Do not take it apart to mount your horn directly onto the ceramics!Use a long enough set screw or include the required thread on your horn to mount it onto the transducer.If you prefer to use stainless steel doe to the lower heat conductivity then be my guest.The horn should have the same diameter as the mating part of the transducer for a quarter of the wavelength of the transducers frequency in the given material.Please look up how fast sound travels in your choosen material and calculate it properly.Having the lenght of the thick part right is quite cruicial.The thinner part that amplifies our movements should be about a quarter of the diameter of the transducer.For example: if the mating face of the tansducer is 40mm in diameter then the thin part of the horn should be 10mm.The length again is a quarter of the wavelength or the same as the thick part.Where thick meets thin please allow for a 3 to 5mm radius and make sure this area is nice and smothly finnished.Now, length is quite critical here....As we will mount our finnsihed actuator free hanging under the bath we need a feasable way to comapensate for our tolerances by creating our horn without a simulating software. I found that welding a short stub onto the container works best but with aluminum it is harder.I assume most will opt for welding a 6mm soft steel threaded rod onto the container.Either way the container surface must be kept flat for the mating surface of our actuator rod.So it is best to make the stud yourself or to use a suitable replacement - like using some flux and your stick welder for create a makeshift spot welder ;)If you decided on using steel for the horn then of course you can just mill a 10mm piece with a suitable thread and flat mating surface...What you want to end up with is a screw connection that has a flat mating surface and no empty spaces, fine thread prefered.Tuning the horn....The ensclosure is easy to make as a box, so the only thing to worry about is insulation but nothing to affect performance.So I just assume you have it all ready ;)With the horn at one quarter wavelength either end our thin end will be too long unless a short stud is used for a direct fit.So whatever you had to add for the part on your container or bowl need to be removed from he horns thin end.Try to keep the gad for the threaded part as small as possible as it affects the resonace.As things never turn out perfect the first try I prepare some thin steel washers - 100mm outer diameter in case you wonder and stick with the above example.I use a strong neodymium magnet and belt sander to create washers from very thin to slightly thinner ;)Taking off slightly more from the horns end will then allow toadd these washers if required - but please do a try as it is first when you think you got the measurements all right!For an aluminium horn you will of course use aluminium washers here.To do so fill the container with some water and place a sheet of thin alumiium foil on top of the water.Turn it on and within a few seconds you should see holes appearing in the fiol or even small fractures.If nothing but noise happens it is quite certain your rod will be a bit too long.Unscrew and take about one tenth of a mm off the thin end of the horns mating surface to shorten it.Try again with the foil and if no better remove some more material.Once you see some action try adding a layer of aluminium foil between the mating surfaces - screw it tight!The foil won't last long but if the action on the water is far better until it fails you know you took off too much.The washers come into place if the tuning won't work at all.Sometimes you can cut off a little bit again and again but the piece will remain too short ;)Especially if you have an aluminium horn and needed to use a steel screw on the bowl...So once the shortening of the horn fials you add a washer to get slightly above the original length and start replacing the differently thick washer until you find a sweet spot.The tricky part is over, now to solve the heating poblem...Using some glass seal as used on wood fire ovens not olnyl provides good insulation to our enclosure but also prevents the vibrations from spreading too far.As our hardware store won't just give use the little bit we need the rest can be used to insulate our container.Dending on the size and shape of your container I hope you decided to buy a container tha fits your heating element...I found that replacement coils for lab heaters work fine but some small fan heaters also use round heating elements instead if wire spirals.For a custom shape it is quite easy to use a coil of heatin wire rated for your mains voltage and a glass fibre sleeve for insulation.To keep it all in shape just wrap some steel wire over it - over the insulated coils of course.The temperature control can be as fancy as with a microcontroller or as simple as using a dimmer like I did.Most heating elements will go glowing red hot if the mains voltage is not reduced.It makes sense to limit the dimmer's movements accordingly by testing it.Just do it in the dark afeter exposing a small bit of the heating wire from the insulating sleeve.Once you see a faint glow coming dial it back a bit until you can see any glow - that should be the max setting.For a big bath or to save time you can of course crank it up to what the glass insulation can tolerate but be aware that solder can boil over!I do a temperature check either with a touch free IR thermometer of by checking how quickly some rosin boils off.If you need to dip bigger parts you need a higher temperature, so I think a digital or sensor temp control is not really required.Once you found a sweet spot to hold the solder temp long enough without getting too hot or cold just mark it for reference ;)Using the ultrasonic soldering bath correctly.Cavitation is what the work for us, so we only need to activate the ultrasonic part when we need it with a push button or food pedal switch.We do not use any flux or resin!That means if you used the bath for normal soldering and or resin then clean the remains off the surface first.A shiny and clean surface is best but the oxidisation will happen quickly so don't be too disappointed ;)Start by dipping in a clean copper wire.Some solder might stick but it won't look proper.Now dip it in again and while it is in push the button for about 3 seconds.Like magic, if tuned properly your wire is soldered and properly covered to where it was dripped in.Try the same with some slightly sanded or at least clean aluminium wire, but use the button right away for about 5 seconds.The wire should be coated with solder once more.You can try a glass rod or some stainless wire next but I guess the working principle is clear now ;)Not everything will bond with solder, especially not if it is not clean.A piece of glass with your fingerprint on it might just fail and some ceramics will only let the solder stick without actually bonding.You should always check the mechanical strength of your soldered connection before having to rely on it ;)And why would you need such a machine?Well, most people won't have any use for it.Those who do might not be able to afford a commercial model.And there is always those who just want it all...If you know why you need such a thing than you have an alternative now at a fraction of the cost.You only need a lathe or someone who can machine the horn for you.Another benefit is that for smaller containers it is possible to weld a small "bridge" over the top.Should be placed so the bottom is in the solder while top is above it.In many cases you will then be able to use this plate to heat up whatever you need to solder on.Like a glass plate where you would like to solder a wire to.Once up to temp turn the ultrasonic part on and use a normal soldering iron and flux flree solder.Works quite well for these small solar panel kits...Ok, and how far away is our cheap ultrasonic soldering iron?Not that far :)I already have a topic for this though....

Topic by Downunder35m    |  last reply


Looking for a cheap compressor with a high pressure rating or for airbrush use?

Today a friend of mine asked me if I know a way to reduce the noise level of his compressor in the work shed. With the current heat he prefers to work in the evening and nights, which does not make his neighbours too happy. His main use for several airbrush guns and sometimes for mormal airtools or the big spray gun for an undercoat or similar. So his main concern is oil in the airline and the actual flow rate is of second concern as he has an old 25kg propane cyclinder as an additional air tank. For relative low air volumes I would suggest an old fridge compressor. With a thicker pipe at the outlet that is filled with stainless steel wool most of the oil stays in the compressor. That is if this pipe is a) long enough b) upright c) of sufficient diameter so there is enough for the oil to avoid it being pushed up A second, standard oil seperator will be enough for the oil level required for airbrush stuff - and most other things too. If there is no pressure regulator on the airbrush system it is best to add a small air tank and shut off valve for it. In our case however a fridge compressor would be just enough to keep the bigger airbrush gun running but not to fill the tank at the same time. Not to mention the problem of fluctuating pressure levels. Since we already had a tank and pressure shut off connected to the loud compressor it was only a matter of finding something that keeps the neighbours happy. The first thing we did was to check how often the compressor comes on and how long it runs till the tank is back to pressure. With that and the stated air volume on the compressor we guesstimated that something a bit bigger than the compressor of a window airconditioner should be sufficient. The search begins.... If you don't know what to look for I give you a few hints: Older airconditioners often run on R22 or R12 - both use quite high system pressures which is a bonus, but more on that later. As a rule of thumb for these compressors you cans say: the bigger the higher the flow rate. At the local wreckers and scrap yards we found a few units but noticed the bigger ones often used three phases and not just one :( So we opted for the R22 compressor of a 4.5kW unit. Keep in mind the 4.5kW is for the entire system, so the quite massive fans can be removed from the sum. Usually the compressor alone is the 2.5 - 3kW range. Ok, we found the big thing but how does this help us? First things first ;) The oil was removed as the housing stating the original oil amount. This allowed us to use an oil rated for air use that has little to no water absorption qualities - you don't want water in your compressor. With the usual heat the water should be no problem anyway. Next was a pressure test to make sure the thing actually still works, so we added some plumping in the form of standard connectors to the inlet and outlet. We got well above 200PSI and abondoned the test at this stage as it was more than enough already. The air volume seemd to be well more than expected too so let'S move to the next stage. A fridge or aircon compressor always needs to have a certain amount of oil in it as it will otherwise seize and overheat quickly. But they are also designed so that the oil mixes with the refrigerant to cool all moving parts. So the biggest hurdle is to make sure the oil stays where it should stay and won't enter or get lost in the tank. Only real option for this to use something to catch the oil that is capable of releasing it into the compressor once it shuts off. Now there are several options for this so I start with the most basic: A "catch can" will get most of the oil, especially if filled with stainless steel wool or similar. Downside is that you have to find a way to get it back into the compressor. A step better is a thicker pipe filled with stainless steel wool to catch the oil. If placed upright and the outgoing pipe can be bend a bit upwards you have a good chance that most of the oil will sweep through the valves and get back down into the compressor housing. But only too often the cheap or even free compressor is better than expected and the oil won't get back into the housing as the vlaves are just too good. The last and IMHO best option is a pressurised return system. Most compressors for bigger aircons have a seperate filling port or sealed off piece of pipe. In this case you can do a simple check to see if they are usable for our purposes. Open the port of pipe and use a simple bike bump or similar to get some pressure in it. With a dedicated oil filling port you are best off but they are hard to find. The air you pump in should come out of the high pressure side - you might need a little pressure to overcome the valves. If you hear any bubbling in the housing (use a pipe on your ear or a sensitive microphone) it means you are going through the oil inside the compressor - perfect! You might not hear any bubbling but the port or pipe is still usable. Get ready with your fingers and start the compressor. The fill pipe should be sucking air in, same for the service port if there is one. A dedicated oil port should not suck but instead force some oil up if you cover the high pressure outlet. I assume all is good and no oil is splashing out of the open pipe or port. Add a small amount of oil with a syringe or similar into the port/pipe. If you see an oil mist coming out of the high side it is bad news. Clean outlet air is good. To get the oil back from the catch pipe or can we have to add a hose or pipe with a needle valve. It needs to be adjusted so that there is only a very little airflow (or oil mist) coming out. This regulated outlet is now being connect to the port/pipe with a bit of suction that we found earlier. Now every time the compressor runs the collected oil is forced back into the compressor :) Please double check the port/pipe used is not directly connected to the intake port! The last thing you want is a puddle of oil going into the cylinder and damaging it! They are designed to move gas but not liquid! If in doubt use a hardened sttel nail or similar to create a small puncture in the top of the compressor housing if there is nothing else to use. Check first if the material sound very thick, if so it might help to drill with a 5 or 6mm drill first - only about 1mm to make sure you won't enter the housing and conimate it with metal shavings! Once you have a small puncture hole of about 2mm in diameter get some 2 component metal repair glue mix and add a suitable connection for the collecting pipe/can. If you feel up to it you can of course use a blow torch and solder the connection on. Now we have the compressor working with a oil return system that also gives up very little to no oil at all in our system. You might now think you are good to go but you should at least add a decent and fine filter to the air inlet ;) The compressor noise of a bigger system can still be an issue if thicker pipes are used that allow the noise to travel out. Keep in mind they usually run in a fully closed system.... As we only need to match the noise level of the compressor itself a solid steel can like an old fire extinguisher in the 1kg rage is a good way out. Fill it with filter wool and a fine filter pad after adding some hose connectors either end. You can misuse the trigger nozzle and keep it to seal the top if you braze a connector on it. If the intake here is about 5 times larger than the pipe connection to the compressor itself the air flow going into the thing is low enough for a cheap paper air filter can or box if you have a quite dusty enviroment to work with. The real trick is to have a hose or pipe on the inside of the fire extinguisher connected to the compressor pipe connection. A garden hose is great here as is reduces the noise quite good and is dirt cheap. Make a lot of about 2mm sized holes in this pipe and close the other end of it off. Now the compressor will suck it through the small holes and the soft garden hose reduces the noise, the surrounding padding brings it down to basically nothing. The special case of clean air for airbrush.... If you read this for the sole purpose of airbrush use then this chapter is just for you, all other might want to skip it. The two things you don't want to enter your gun is oil or water. Both are a common thing in normal compressors due to lubrication and pressure difference resulting in condensation of the humidity in the intake air. Oil free compressors of good quality can cost quite a few bucks and often require ongoing replacement of membranes or piston seals. A refrigeration compressor with the above modifications already provides clean enough air for most airbrush users if a proper tank is used to store enough of the compressed air. So you might just want to add a basic oil filter or very fine paper filter close to the regulator. For very detailed work with very sensitive paints you might want to build a filter box containing of several layers of oil absorbent paper. This stuff is often used in the industry to clean up minor oil spills and bind oil very well. A PVC pipe (pressure rated please) with 5-8 layers of filter screens should last about a lifetime before the filters need changing if the diameter is in the 10-15cm range. That leaves us with the dreaded problem of condensation and water contamination. Depending on the type of paint and gun used a small amount of water vapour is usually no problem. Solvent based paints usally show their disliking by unwanted drops or run offs caused by water droplets. Of course you just go and buy a professional dehumidifier and accept the ongoing replacement costs for the cartridges... But if you are in a climated that has above 30% humidity for most of the year than you will have to remove the water one way or the other. A big enough storage tank for the air that is upright usually helps to release any condensated water prior to usage. But if you use a homemade tank you might want to avoid this problem completely and forget about water in the system altogehter. Silaca gel is the answer here, specifically the indicating variety that changes color once "full". A spaghetti glas or similar should be big enough unless you are in a very humid climate - is so just use multiple in a row. The air intake side for the compressor has to go through the silica gel to be effictive. This mean we need two holes in the lid. One with a pipe or hose going all the way to the botom - that is the air intake side. The other right on the lid - this is the air outlet side which continues to the compressor intake. With the color change in the silica gel we can estimate how much usage we have left until we have to heat it up to remove the water. If this color change happens quite fast from the bottom to the top, let's say within three days or less than you really need to use more jars with silica gel in a row or a longer one - like using a long and clear acrylic pipe instead. Of course you can always just cut holes and "viewing glasses" along the length to a PVC pipe.... No matter how wet your climate is you want to get at least 100 hours of compressor run time before you need to recharge the silica gel. This brings us to the recharging.... Once the color changes and you only have about one quarter left to the top you want to get the water out of the gel and re-use it. To do this you simply heat it up in your oven to around 120-150°C - the supplier should state the max temp for this. If you use a gas oven or one with limited accuracy here it is best to stay within the 120° range. You need to stir and mix the gel or use something big enough like an oven tray. But be aware that these little balls are like glass! The roll and bounce like no tomorrow! IMHO it best to use an old cooking pot that has no plastic handles for this and not to overfill it. This allows for easy mixing without making a mess that might cause a bad trpping hazard on your kitchen floor tiles! Once the gel is back to original colr it is time to let it cool of to a safe temperature and to fill it back into our canister or pipe. Tanks and shut off systems.... We have a refrigeration compressor working for us, and since it was for R22 we can use much higher pressures as a simple compressor from the hardware store. The low pressure side is used to 70PSI or around 5Bar of pressure in normal working conditions. The high side often works at pressure in the range of 200-300PSI or 14-20Bar! The tank we used is a big propane tank that was restamped at some stage in his life for the use of LPG - so it was tested to quite high pressures. The lower pressure limit is what keeps the stored gas liquid at the given temperature. For Propane at an imaginary 30°C this would around 155PSI or 10Bar. The stamped test pressure, although outdated, showed 600PSI or around 40Bar of pressure with no problems - and the thing was thick in the walls... The old shut off switch from an old air compressor was adjustable after removing the safety cap with a bit of force and the help of few cold beer. With a little tank attached we adjusted it to turn the compressor off at 250PSI or around 17Bar of pressure. If your tank is old or has no test pressure stamped on do your own test in a safe location. Make sure the area is secured so there is no chance of debris from a brusting tank can go anywhere - this includes to chain down the tank itself ;) Use the aircon compressor to fill it up to 300PSI or 20Bar of pressure - this should be tolerated with ease by any propane or LPG tank. Shut the valves and let it rest for a day or so. It is best to do this in the early morning so the heat from the day will slightly increase the pressure. At the end you still want to have a working tank and no major pressure losses. All of our mods on this tank were done without actually harming the tank. This was possible as the original valve had a release port for filling purposes - as it standard on most refillable ones. Here we removed the valve and added a pressure guage instead - better to know what is happening than to assume things. As this "port" had a seperate connection to the bottom of the brass valve we added as T-connection to allow for the connection to the compressor. Just be be really sure a thin piece of copper tubing was brazed to the exit hole of this port so all incoming air will be going down and away from the outlet connection with the big shut off valve on top - which we use to actually isolate and close the tank when not it use. Last thing required was something to connect the pressure shut off switch and regulator to. That was the only major expense on this project as we had no old BBQ hose or similar to get a suitable connector to the tank. We bought a simple adapter for the use of smaller hoses and cut the unwanted bits off we there was only the bottle conntector with the nut left. After removing the rubber ring we brazed piece of copper pipe onto it. Here we drilled holes and fitted severy connectors. First for the pressure switch, then for the connection to the pressure regulator and two standard ones with a ball valve for air hose connections. One air hose connection female, the other male so a standard compressor can be connected as well or "backfilled" for additional and mobile storage use. As we wanted to avoid any reduction in the safety and burst pressure no release valve was added at the bottom on the tank. The added silica gel filter stage was used instead so no water will get into the system to begin with. Additionally, and painfully for me and me friend, the inside of the tank was coated with a layer of acrylic paint to prevent and rust as it was free from it when we checked it at the beginning. This involved filling a suitable amount of paint into it, closing the top while keeping the thread clean and then to move the tank around to cover the inside evenly. If you do this be prepared for some weird movements with your friends LOL Once we were sure all ust be covered by paint at least three times we released the exxess paint and allowed the inside to dry with the assistance of some air forced to go in with a length of pipe. This was repeated 3 times... Then another two just for the bottom third of it where there might be some moisture after all... Now you don't want to remove the brass valve with everything connected to it just to turn the tank over to releae the collected water. Instead we made sure the added pipe on the former relese port would go all the way to the bottom of the tank. If any water collection is suspected only the connection to the compressor needs an additional valve for the disconnection so the water will be force back out here. To make this easy and fast we used standard quick connectors and a piece of flexible airhose rated to 20bar of pressure for the connection to the compressor. We checked the performance of the moisture removal and oil removal only for a few hours of running time while priming some surface for later use. The compressor oil used was very smelly to say it nice but nothing coul be smelled in the first paper filter after the pressure regulator. To check for remaining moisture levels (65% humidity in the house) we used a 10m length of clear PVC tubing going through an ice bath. After 30 minutes of moderate air release there was no condensation on the inside of the tubing visible. Of course if you only need it for air supply and don't care about a bit of moisture and oil you can keep it simple ;) Benefits of doing such a stupid thing: For starters noise and the peace of mind that you can do a lot of airbrushing until the compressor needs to kick in again. Then of course the benefit of an almost silent system compared to a standard compressor - something you can actually tolerate while doing art. But the real deal is knowing YOU did it and you did it for cheap. Warnings and some advise... I know, it should be at the very beginning but I just hope you read till the end ;) If the compressor fails from overheating you are up for a new one. This means the tan size should be within the limits of what the compressor can handle - same for what you actually use on air. You want an empty tank to be filled before the compressor feels hot to touch - quite warm is fine but if you can't leave your hand on it then it is too hot. Same story for the usage. There is no point in using a tiny 10 liter storage tank if you need that capacity every few minutes. The compressor would only have little pauses and overheat quickly. You want a good balance of usage time before the tank goes below supply pressure and running time of the compressor to get it to full pressure again. This brings us to the safety of high pressures. Where possible only copper tubing or sufficiently rate hoses should be used, the later as short as possible to avoid them acting like a whip if something goes wrong. When it comes to the safety of the tank you want to make sure to stay withing it's rated limits. All benefits of a compressor capable of producing over 500PSI otr close to 35Bar is wasted if your tank and pressure regulator can't handle it. This must not mean that you try to use a gas cylinder of unknow age and pressure rating and assume it will work! If in doubt use a lower shut off pressure and stay within the limits of normal air compressors - which is around 120PSI or 8Bar. Never, ever use a tank that is compromised by inside rust or bad corrosion on the outside! If you don't know how to braze copper tubing, pipes and connectors then check out some of the great Instructables about it! Whenever you know you won't use any compressed air for more than a few hours close all valves especially the ones going back to the compressor on the high pressure side! Some compressors really don't like a huge pressure difference constantly pushing on the reed valves. If your tank is big enough to allow for more than one hour of operation before the compressor has to top it up you might want to consider a one way valve right on the compressor outlet. This will prevent any massive pressures going onto the valves - especially helpful for modern compressors that only rely on the sealing capabilities of the clyinders or rotary system used. One thing you should always consider is a pressure relief valve rated for about 50PSI more than your tank pressure - it can be added to the pipe ;) If the shut off valve ever fails the relief valve gives you the ease of mind that it will blow before your tank does. Maintenance... If modded correctly the compressor should stay in the compressor and the compressor itself should not overheat from use. Having said that your compressor might force out a little more than your best catch system can handle. If that becomes a problem it might help to use an oil with a lower viscosity. If all fails it just means you need to top up oil once the last last paper filter is filthy or use slightly more to begin with so the intervals are longer. The silica gel, if used should be recharged before all of it is wasted - no point in adding it if you use it once full of water. If no gel is used there will be water in the storage tank. Even with the added paint and a good air filter it is possible that nasty things grow in there. Making sure the tank is emptied of any water after long uses and again before the next use is good practise. If no pressure gauge is used on the tank you must make sure the shut off valve is always working fine and within set parameters. I strongly recommend using a gauge and if not to perform a pressure check of the system every now and then to confirm all is within parameters of normal operation. A compressor constantly running means you either use far too much air or you have a leak - same story if the compressos kicks in after some of forgetting to shut it off and close the valves. If you keep the above in mind the salvaged compressor should work just fine for many years to come. Troubleshooting and alternatives.... You put everything together the right way, double checked and something is till not right? Maybe my crystal ball helps me to find something... 1. Always oil coming through the catch system. It usually means you use too much of it. A salvaged compressor, if the refrigent was removed legally from the system should still have a "correct" level of oil inside. Too much oil would mean is being pumped through the system at an excessive rate. Very thin compressor oils tend to do that in the compressor is misude like we do. Changing to standard mineral oil can help here. As a last resort you can use a pressure gauge or good judgement to allow more flow through the needle valve from the catch system back to the compressor. Too much backflow here would mean we loose system pressure to the set level of this needle valve! 2. The R22 rated compressor seems to be unable to produce enough pressure. First do a leak test using soapy water to rule out any leaks. Do a back pressure test on the ports. If you can push air through them in the reverse way with ease it means the valves are damaged making the compressor useless. You need to replace it. A regular cause with our type of usage is a constand back pressure from the storage tank to the compressor. To prevent this it might help to mount an electric solenoid between the compressor and storage tank. Such valve should be off when the pressure switch is engaged and on when the pressure switch is disengaged. This prevents the coil from overheating but requires a "normally off" type of valve. A good source at the wreckers are cars with LPG systems installed, they usually have suitable 12V valves somewhere on or near the tank and filler cap. 3. I am using several kg of silica gel but still get a lot of water in my storage tank. Going overboard in a humid climate can be a good thing here but if moisture makes it into the tank even with great amounts of silica gel there are only two causes: a) the tube or cylinder used is not long enough or not wide enough to allow the absorption of all the moisture going through. b) the flow rate is too high and the temperatures are too. For the first the solution is obvious enough. The second is related to the first for the diameter and lenght but temperatures constantly above the 30°C while operating somehow limits what the gel can do. Using a cooling coil on the intake side or simply putting the gel containers in icy water will help to a great deal here. If that is not an option than I suggest to layer the gel and to seperate it with fine paper filter screens. This will slow and even out the airflow allowing for more contact time with the gel. 4. The compressor gets very noisy after some time. If "some time" means more than 30-45 minutes you simply have it running too much and it overheats. If the noise increases too much when reaching the shut off pressure it can mean the pressure is too high for it. 5. Can I use multiple compressors from smaller units or refrigerators to get enough air volume? Of course you can but it might mean you have to lower your pressure expectations. Consider that each individual compressor would get the back pressure from all other compressors running while it's outlet valve is closed. To avoid premature failure you want to make sure the compressors are shut off at a lowver pressure. 6. I don't want to use a big tank but require a good airflow for airbrush. Two or three fridge compressors working one after the other with a small tank to keep the output pressure even can allow for about 30 minutes runtime per compressor. With three it gives one hour for the the first to cool off and should be enough for ongoing work. Downside is you need to make some sort of automatic switch to "rotate" to compressor working. Last words.... Is you find any spelling mistakes you can keep them. However, if you use them in any way to make a profit with them I kindly ask for 10% of your earning from it ;) Why did I not make an Instructable out of all this? Well the day was very hot, the beer very cold and my mobile phone at home, so I did not take any pics. To top it up the whole thing is now in a seperate box for additional noise reduction so it can be used in the same room where the guy is working. Of course he just used a nailgun for the job without any regard of access or at least easy view of the two pressure gauges. Typical if you have a great idea and the cold beer tells you to forget all about screws or hinges ROFL Only comment was: You created it and it works fine, why would need more than the pipe connections for the gel and regulator? Maybe he will reconsider when the service is due....

Topic by Downunder35m    |  last reply


Is my book good ?

Well i hate to bother anyone but can you please take some time to read this book i worked hard on ? i spent  countless hours of my free time over the weekend developing the plot and creatures so can you please take some time out to read the whole thing tell me what it needs or what would be good i already am 16 pages into the sequel so tell me if this is good so i can post the sequel ! enjoy Times come by Alby Chapter 1- beginning It was the night I would never forget,the night.......i....the......the last night I would enjoy life. It was spring of 2017 the night air was heavy in my lungs and you could faintly smell the BBQ and charcoal smoke from cookouts that died down hours ago I could here people talking and having a good time but I think my drink I grabbed the wrong beer it was Sarah's it was spiked I never would have noticed who did it at least it wasn't her to drink it. I simply enjoyed the sky line of Chicago filled with sky scrapers and mirror like office buildings it all seemed like a Bokeh picture to me the drug is taking affect on my body I feel dizzy . I hopped on the train, it was empty as for the weather gave a good reason to walk but I needed to get home safely. In about 30 minutes I was home. I clumsily walked up the stairs and almost fell it took about ten minutes before I opened the door, I then plopped down on my bed and ran to the bathroom and regurgitated everything I ate that night. i starred at the ceiling. I saw every detail to the nearest centimeter and then blurry the specks the marks swirled in my vision and I felt weightless for a while. I starred at the clock and noticed it was about 4:00 am and cursed myself for going to that bar with Sarah I threw up all over my bed. I tried to grab the phone to call the paramedics but I fell and hit my head on my night stand. I passed out from the concussion i fell into a deep sleep a very deep sleep. Chapter 2 Change I wiped the crust out of my eyes and felt my head a sharp pain rippled thru my scalp it was a Gash about two inches in length. i walked into the bathroom I pulled the faucet but all that came out was a wisp of air. I snatched a baby wipe and cleaned off my face I cleaned my wound with alcohol the sting ive gotten used to I used to get hurt pretty bad in the army, I got shrapnel in my knee and they sent me home the first year. I noticed a dead silence on the street I thought they probably closed it off for some type of repair. I put on my white tee shirt and noticed its softness and how it fit snug on my semi-muscular figure I was in good shape for a twenty-four year old, my mom would always tell me most of the people in America are fat but I guess she loves to tell stereotypes for what they are. I put on my jeans and not forgetting the belt this time either. I snatched my keys off the kitchen counter and headed for the door. I walked outside and paused too look at the empty streets filled with litter and carnage . My mouth wide open in amazement I asked myself what happened and pondered the different reasons riot,panic,fire what could cause such a mess, I walked towards a police squad car and smelled something rancid I slowly proceeded, I instantly veered back in panic I could not believe what I saw a dead police officer lying face down with half a chunk blown clean off his head. There were pieces of it every where splattered on the windshield and door of the police car and some on the concrete. I instinctively inched towards him and thought to myself that something bad is happening and I need protection. I unhooked his holster off his waist and placed it on mine I pulled off his Kevlar vest and put it on weirdly enough it barely was messy or smelled bad. I checked the pockets of the vest and took out a pair of keys I knew it belonged to his squad car. I first popped open the trunk and saw it glistening in the sun a Ar-15 assault rifle. I picked it up and the memories of my army training it just instantly popped into my mind. I guess it applied the same here, I slung it around my back and walked into the silence. I took out the pistol put in the clip pulled the slide back and switched the safety off and cautiously held it. I believe the gun made me more nervous than whats in the shadows, I walked down the narrow street and saw it the skyline of the city filled with smoke and fire. I stood in anger and confusion my home town ravaged broken and charred blood stained the streets and walls, but why.....why....how could this... I mean what could....d..do such a thing. I walked away in the opposite direction and then cut into an alley way to piss and paused as I heard a roar I looked up and saw a quick glance of the belly of a apache attack craft it quickly zoom by and then another. I looked away and ran out of the alley and then down the street to see what direction they were heading. They sped towards the lake area and then I saw a tiny black object fall horizontally from the choppers belly and it slowly fell, then a explosion. I could feel the vibrations. the explosion ripped the lake area into nothing....nothing..but....but...smoke. My heart skipped a few beats thinking what if the next one falls in this area I quickly broke my daydream and bolted as fast as I could as far as I could until I saw a woman crawling on the concrete she was Moaning and holding her stomach. I came up behind her and asked for help. She turned on her back “ Sarah? Ohh my god sarah are you okay ?” and she held a gun in her hand a Glock 22 model the slide locked all the way back and no clip in the gun. I kicked it out of her and and sprung on her she begged for mercy “albert you have to stay away from me im turning” she saw that I was armed and quickly told me the gun was unloaded and that she was sorry she told me she would do anything just get away from her . I told her “Im not here to hurt anyone I just want to help” I starred at her beautiful figure her perfect face and thin hourglass body but ragged cloths and red eyes from crying. How and what did she go thru that could turn her into such a wreck. She got up and put her arm around my shoulder kissed me on the cheek and passed out. I dragged her to an fenced off alley where there was a mattress I put her down and sat next to her .she hugged me and began to cry she than jumped on top of me “Sarah what are you doing no we cant do this now no!” I told her I will help her but I dont think she understood a word I said. She looked at me in my eyes I could feel her touch my soul, her blue eyes glared in the sun. “i dont want to die alone please” I stood up nervously, I was concerned for her health when suddenly I heard a bang then felt a sharp pain in my leg. I collapsed in agony and saw the cause of my pain a bean bag round I looked up and saw a gas mask wearing figure he shot me with another bean bag round in the knee, from his shot gun he then walked over my numb body and. picked up both bean bag's and threw it aside two people in hazmat gear grabbed Sarah and took off her clothing I screamed “what are you doing to her!!!” they did not acknowledge me they looked at her body like they where searching for something. Her passed out figure limp as a rag doll they removed her pants then her underwear I screamed “No!! you son of a bitch don't do it ill kill you” they studied a bite mark on her upper thigh they made some type of hand signal and left. the soldiers then they came and started pouring gasoline on the mattress and her body. the one with the kriss super V took his cigarette out of his mouth and then flicked it at her it rolled of of her shapely belly and hit the mattress her body bursted into flames and she spasmed and kicked wildly. Then the man pointed it me and said in a British accent “ knock that fuckin Yankee an put em in da ACP double time, thoes hungry bastards are comin” Chapter 3 world gone mad I awoke on a bed in clean clothes and a hair cut. I stood up and walked into the hallway and noticed that this was a hospital. Suddenly a hand grabbed me. “aey where do you think your going ya damn runner rapist” I starred at him & his arrogant look and heavily customized ACR bushmaster. “get the fuck away from me im leaving what ever the hell this place is” he then sprung up and pushed the barrel of his ACR into my neck. “look if you want to get devoured by those runners be my guest buddy but dont go exposing this place to the infection” I looked at him like he was retarded “infection what infection and why the hell is the army bombing populated areas” he looked at me the same way. “ where were you 2 days ago ? There was a virus it was originally H1N1 but it evolved up to 10 times now its got Chicago by the balls and its spreading across the world as we speak turning everyone into animals devouring and ripping people to shreds and then the virus takes over the dead body and brings it back as a runner also know as a fresh undead body that has the ability to run or sometimes sprint god forbid but after 2-4 weeks without food the tissue breaks down from constant use without fuel and they start to get slow and shuffle around” my mind felt overwhelmed I wondered how my parents were doing in Dallas. “so what am I supped to do here but be a waste of space” he grinned. “well you obviously know how to use a weapon and our records say you have been in the military. you cant take care of yourself out there so we will make you part of out kill squad. “kill squad ?” “ohh shit you mean you have never killed or seen any infected yet ? that means your fresh you can be put to good use in our kill team” he told me his name was henry the specialist of his team kill team Charlie-mike. He directed me to the staff sergeant who looked at me and said “well well well we got some fresh meat hope you ready for 3 months of hard core trainin cuz this wont be easy now get yo ass in the garage and clean every APC tire the armory I think the kill teams ran over a little too much runners” 3 Months later........ the training was more rigorous than the basic military stuff a the armory where there was at least a 100 others conversing and grabbing into boxes of gear. Henry took me to the gunny of the armory where he helped me choose my gear. I picked up dragon skin Kevlar with implanted ceramic & alloy inserts. I took some gloves which I cut the fingers of. My boots where the basic digital camo color probably a left over from the war in Iraq which ended several years ago when our president simply drew the troops out. And European troops and some Russians finished off the big time terrorists soon after we heard no more from any our genocidal efforts finally payed off. I went to the weapon stand where I had to fill out a ID sheet to make sure they knew I had training with combat rifles. I chose the ACR which was in stock by the thousands as a gift from the weapon companies to the American army. I pulled all the safety clips and then grabbed a eotech scope out of a box and locked it onto the rail system of the weapon. I attached a mag pull the every one of my carbon strength reinforced clips. The gunny looked at me with a grin and we left for briefing. Chapter 4 things get messy we met up in the garage of the hospital every runner hunter of this kill force a total of 300 men and women in the huge elevated parking complex of the hospital, a general arrived in the elevator his chrome glasses shined in the evening light so did the many badges pinned on his suit which fit his old figure rather awkwardly. he had two formally dressed men with him they both had desert eagles on there side holsters but the general had a FN 2000 slung around his back. it was worn and scratched its polymer body was embedded with and insignia that I did not see so well as it was obscured by the scuffs and grime he looked at us and smiled his mouth opened and he flung his cigar off the ledge of the building he then begun and explained in a dominant voice. “there are 40 spec op Humvee's set up in formation ready to patrol the streets of Chicago you all will be in sector 6 the most dangerous sector of Chicago but no need to worry we have full fledged firepower of 4 APC's which will Carrie your kill team to your objectives take as much time as needed the runners arent going any where. you will clear the sears tower area a hot spot for runners. look all you men and woman, its time to revolt and fight back. its time to say we will not be scared, we will not be intimidated, we will win back our freedom!!” the whole complex light up with cheer. As the two men in formal wear took out PDA's and started directing people to there kill teams the first man shouted “ Chavez,Williams,buck, and,Samson go to APC #1” I quickly advanced thru the crowd to APC 1 I slowed my pace and saw its matte paint job of digital camo and its pop up dillan machine gun turret mounted on top. I pounded on its steel behind and its back door unlatched I stood waiting for the rest of my team I saw all three walking in a line towards the door I saw him ,the man with the kriss super V he smiled at me and said “no fuckin way you tha yankee we picked up in tha alley way you mad cus we killed your little runner girlfriend” I sprung towards him and grabbed his collar and punched him in the stomach then elbowed him in the mouth all the color drained out of his face. “ if you wouldn't of shot me with a fucking bean bag I would of blown your brains out back at the alley” he looked at me and with blood dripping down his mouth “i was just doing my job. welcome to foxtrot 3 by my names john samson you can just call me hunter” I let him go and he limped into the APC then another walked towards me he wore a Grey baklava and tight fitting clothing and a vest that barely covered his chest which awkwardly bulged out he walked towards me and took off the mask. She looked at m surprised face and said “what ? a woman cant be in the military” “well I..I...I just did not expect to have such a high rank personnel on our team” she looked at me and frowend “were both specialists grade one my names Kelly williams” “a heavily armored male in a hijab walked towards me playfully he came up to me and pulled off his hijab he was a African American . “hey specialist now look Im basically here to keep the moral you catch me ? I was in the navy im Ricky buckman Just call me squid now what do you want to go by kid?” I smiled “echo” “nice choice” Albert “echo” chavez I thought in my head I figured that sounds good. We all jumped in the APC while a kill team of rangers in a heavy Humvee with a mounted sentry gun rolled behind us as the whole convoy of kill force 6 prepared for battle. I thought about all my training aim for the head,short controlled bursts a shot anywhere else just stunned them. They move fast so they have to be neutralized if you get bitten or infected kill yourself with the poison capsule that was given or a team mate would do it. I grabbed a Kukri blade off the weapon rack that was provided in the APC I looked at its razor sharp edge its brushed steel surface reflected no light I sheathed it and strapped it to my leg. I caught the eye of Kelly who was fiddling around with the UAV control panel she looked at me and smiled. The APC's lights blinked red prompting us that we are in a hot zone. The APC vibrated as the co pilot took out a pack of runners with the Dillon remote controlled mini gun. We all loaded our weapons and packed up some ammo. Hunter and squid looked at each other and they bumped fists. I put a clip in my ACR and cocked it I turned on the eotech scope and strapped on my helmet and then slid on a black baklava. The APC driver prompted a alarm which was the signal that the door was opening, the big metal door slowly lowered its platform to the ground and we all got out Kelly was the last one out she grabbed that control panel and slid it into her bag she ran out and flipped the close button on the APC. We met up with the four other teams in our sector who already exited there Humvee's. A black Humvee that I never knew was in the convoy rode up and a military adviser jumped out and barked orders like some scared little dog and then jumped back in glad that he wasn't us. He positioned eight snipers on the roof who where each divided into teams of four they zip lined up the roofs and soon each team where picked up by two little bird helicopters the rest of us where on the ground either Humvee calvary hit teams or long range grenade support foxtrot was positioned on the magnificent mile at least it was magnificent. We cautiously walked down the street with another team of 6 watching our back and little birds with snipers covering us and telling us where the nearest pack is. It was empty until we got a report a pack of twenty runners where heading straight for us about 3 blocks away we had about a minute to prepare, snipers took out some and only six broke there steady aim and where 5 feet away, I drew my weapon and just before I could fire a Humvee rammed half the pack of runners over my team shot at there heads to finish them off . I stunted back and fell startled by a runner with broken legs dragging its smelly corpse towards me, my team did not even notice as they where pre occupied with finishing off the pack it grabbed my boot and pulled itself onto my chest I pushed it back and hunter tackled it and shot it once it grazed its ear he then rad up to it and curb stomped its head in over and over, like an egg it crunched under his boot he then walked towards me and picked me up and then our comm's screeched with a danger code: sector red REPEAT SECTOR RED!! this is not a drill!! squid looked at Kelly “OH shit radio the APC radio the APC!!” Kelly hastily radioed the APC and it arrived around the corner ASAP she got in and took the panel out of her backpack all the rangers got back in there Humvee's and formed up a line of vehicle's and the APC was in front we all jumped in and squid popped open 3 of the four combat hatches. We took stance and poked our body's out of the hatches while Kelly was typing away at the panel. “Kelly get us that predator drone NOW!!” “on it Echo..about.....NOW!! get ready for some boom boom boys” she said over the comm a predator drone deployed from a building somewhere and roared across the city's night sky. The little birds shot flares into out immediate area and the military advisor said nervously over the comm “formation green zone ASAP make space for one more hummer!!” his hummer screeched into our circle formation at the middle of the block intersection. We all could hear the uproar and the screaming rage of the Runners it was 9:00 PM and my stomach dropped as runners came at us from every angle swarming in between all the vehicles as we took out as much as we can the advisor yelled. “Break formation head for lane 3 of sector 5 Kelly yelled “but thats a dead end we have no where to go !!” “exactly now MOVE !!” we hastily rammed out way thru the crowd of runners it was easily about 200 to 300 runners we reached the street which was a dead end it was blocked by a collapsed building from all the beach bombing runs. We waited for 5 minutes until we saw it our doom three times as much runners appeared and headed for the convoy. The driver looked bewildered “Get ready im breaking position” he advanced the APC towards the crowd its massive tires gripping the rubble and concrete so agile and quick. He opened fire the Dillon mini gun until there was not one round left. the APC swiveled madly like a dog chasing its tail, all the blood and body matter stuck to the tire made it impossible to control. The whole interior rocked forward on impact with the flipped car. suddenly a screech and the APC flipped over on its side. the runners ignored the APC and went for the group of Humvee's ripping the rangers out that had not locked there Humvee door and devouring them. We herd the screams despite layer after layer of Kevlar and Armour of the APC. My radio started to squawk. “ Pindad Panser down repeat,flipped on its side calling in little bird for support !! bring in UH-60 shadow for medivac ASAP!” I groaned in pain the impact was hard,i could taste blood in my mouth my world was spinning. my team mates did not move they where all laying face down. I soon passed out Chapter 5 delta crimson “Delta crimson GO GO GO !!” I awoke in a sweat, I felt normal again I wiped my blood crusted face off. I leaned up and saw them. “Squid Kelly Hunter Your all alive !” hunter smiled “the crowds not givin up. Hurry mate we got to get outta this APC or crimson is just gonna have to save us” Crimson was an elite rescue squad of some of the best rescue force members in the military marines,rangers,green berets, you name em they can save you. Suddenly we heard the roar of helicopters. Then the door of the APC light up and blew of its hinges a soldier in a crimson baklava shined a light me and my team he latched two metal hooks onto our APC and then the helicopter lifted us into the air, this vehicle the best attack helicopter crafted by the engineer crew over at Hudson base they called it the Shadow because thats all it was, a quick killer in the night. A man made machine manufactured to kill and thats what it was best at. I broke for the chopper and jumped in then squid then Kelly it started to take off right before it left ground hunter grabbed the bay door and climbed in. “forgetting something ?” He threw me my ACR bushmaster which started to look like the generals FN 2000 it was scuffed and marked in every crack and crease. A crimson medivac specialist handed us some refreshments and snacks he said he picked it up at his last raid. He gave me some meds, adrenalin shots use them as a last resort of energy he said. I looked at squid who was holding his dog tag “ man echo you see how that APC flipped on us I almost crapped my pant's” I laughed at the joke even if its not funny my team needs the moral. I looked it the pilot he caught my stare. “where going to the main objective” I sighed and looked away hunter looked at me and made some type of hand signal. “hey Kelly you think we could of died back there” “easily hunter luckily the runners did not find our APC interesting” I looked over at Kelly who was looking at the cracked screen of the control panel. “hey Kelly what all did you use that panel for” “i saved the whole platoon with this thing while you where taking a nap, now its gone and base is a long fly away. The screen broke when the APC flipped. And the predator drone crashed without me controlling it” “damn, nothing good ever lasts long does it” “well echo thats not true your still alive aren't you ?” I we both smiled and when the happiness broke it was back to work. chapter 6 Raid The shadow landed on the roof of a building about 3 blocks away from objective R.R.T.R (runner ruled territory raid) our forces had to kill all runners and take back the sears tower. Kelly was stationed on the roof with hundreds of other snipers .with her barret M82 which ripped into 2 to 3 runners at a time with its large caliber amour piercing rounds. Military advisors sent Ground troops they marched the streets for the main attack on the R.R.T (runner ruled territory). Soldiers of all pact creed and faction marched side by side. the ISF (Iraqi Security Forces) the IRA (Irish Republican Army) even the CIA and DEA forces were marching along with whole police precincts including the bulk of the U.S military. This battle was inevitable and we are going to win.

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