Construction ideas for this concept? Answered
Recently, I have been working on a gas 'vaporizer' that evaporates gas before being fed into an engine. During my short-term experiment, I found that this saves ~70% (+-20% for crudity of measurement.) This works because the vapors will burn more thoroughly and cleanly, leading to higher apparent efficiency.
Below is a basic diagram of how the system works. You can see there is a container that is half-full with gas, and a hose goes down with many small holes. As the engine's compression draws a vacuum on the container, air will come up through the holes. As it rises, the gas-air surface area rises dramatically, leading to the vaporization of gas. To further increase the surface area, I also added a felt liner on the inside to allow the gas liquid to rise and evaporate.
The final mixture ends up very rich, so to compensate, a 'T' fitting has been added to allow air to mix in with the vapors/fumes. Some valves have also been added to control the air inlet (similar to a 'choke') and the amount fed to the engine (similar to a throttle. In fact, it is possible to use the original throttle or choke as a throttle on the carburetor on my tractor!)
The problem is: My original design utilized a plastic folgers coffee can, and the flimsy plastic top was hot glued to a thicker plastic cutout for strength and support. Since most glues will dissolve in gasoline, including hot glue, it could not be used. most did not hold anyway. I also tried JP weld plastic cement and it did not hold at all. I had to trash this build. I did, however, get enough use to run the tractor for several minutes while testing gas use. I found that the tractor used nearly twice as much simply running on gas than the fumes. I did not have the float valve and electric pump hooked up with the prototype. Also the 3/4in housing I used may be a bit constrictive and also seems to get slightly damaged by the gas. It will not be a long-term solution.
So I need to redesign the project, and I am thinking of using a 1-3 gallon bucket that is sealed or a gas tank. I need good almost air-tight seals on everything. I am asking for any ideas related to the construction of this device and any tips you may have.