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Melting Issue in LDPE Extrusion with Black Masterbatch Answered

We're facing this situation with black masterbatch for LDPE in extrusion lamination process where some of the masterbatch granules are not properly melted and mixed with LDPE, which creates a lot of defects in the lamination. I've tried a number of Black masterbatch samples from different companies and in different prices and the problem still exists. Increasing the extruder temperatures doesn't seem to be helping either. This happens only with Black masterbatch and all other masterbatch colors melt and blend in with LDPE to give an uniform color strength.

Appreciate your professional advice on preventing this issue..Thank you!

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