Updated! DIY AFM (Atomic Force Microscope) / 自己動手做原子力顯微鏡 (LEGO2NANO Project)

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Introduction: Updated! DIY AFM (Atomic Force Microscope) / 自己動手做原子力顯微鏡 (LEGO2NANO Project)

About: Democratize Nanoimaging for Everyone by Hacking DVD Players to Build up Atomic Force Microscopes. Repurpose Blu-ray Drives for Fighting Zika/Dengue Virus.

Update: here is a company producing this kind of AFM http://www.stromlinet-nano.com/ Enjoy!

I am pleased to share with you that the DIY AFM is reported by the latest Nature Nanotechnology 10, 480 (2015) that the DIY AFM is assembled by junior high school student and successfully measure PM 2.5 particles.

Finally, the first and only optical pickup unit (OPU) scientific applications focused review article "Hacking CD/DVD/Blu-ray for Biosensing" is published.....based on my 15 years experience....including driving circuits for three CD/DVD/Blu-ray OPUs.....could be informative for student projects, research labs and citizen scientists....open access for everyone!

https://pubs.acs.org/doi/abs/10.1021/acssensors.8b00340

You can find many other OPU based instrumentation related papers by scanning QR codes in this video:

This work is an outcome of LEGO2NANO project funded by LEGO Foundation.

https://www.instructables.com/files/deriv/FAT/0A4T...

Microscopes are awesome! They help us see things that are not visible to bare eyes. Optical microscopes can only see micro scale (1/1,000 millimeter) structures. However, you can explore nano scale (1/1,000,000 millimeter) world by Atomic Force Microscopes (AFM). Yet a stock-ready AFM usually costs hundreds of thousands of dollars to buy. Thus we are providing you a solution to make your own AFM optomechanical system out of daily used parts including optical pickup unit (OPU) in a DVD player and piezo buzzers in your watch. The total cost is between 500 to 1,000 dollars (AFM controller not included). Most of the traditional AFM systems use beam deflection method for monitoring the AFM probe, the low-cost educational AFM directly use an OPU for the same purpose. This low cost educational AFM is originally designed and made by Dr. En-Te Hwu, Institute of Physics, Academia Sinica, Taipei, Taiwan. The idea of using circuit boards as structure: Sebastian Buetefisch.


Traditional AFM:

DVD OPU based AFM

DVD OPU based AFM in German National Metrology Institute

顯微鏡可讓我們看到肉眼無法觀察的結構,实在是太棒了!光學顯微鏡能看到微米等級(1/1,000釐米)結構,然而原子力顯微鏡更可讓我們看到奈米(1/1,000,000 釐米)結構。一般的原子力顯微鏡動輒數萬至數十萬美元,只有研究機構可以負擔得起。我們希望透過這次介紹,告訴大家如何利用身邊的元件,包括DVD Rom的光學讀寫頭以及你手錶裡面嗶嗶叫的壓電喇叭,來製作一套自己的奈米級原子力顯微鏡的光機系統,材料價格不超過1000美元(不包含控制器)。傳統原子力顯微鏡大多使用光槓桿原理,而教育型原子力顯微鏡使用像散式光路偵測探針位移,此教育型原子力顯微鏡由台灣中央研究院物理研究所胡恩德博士設計並製作。使用電路板作結構之概念源自:Sebastian Buetefisch.

显微镜可让我们看到肉眼无法观察的结构,实在是太棒了!光学显微镜能看到微米等级(1/1,000毫米)结构,然而原子力显微镜更可让我们看到納米(1/1,000,000毫米)结构。一般的原子力显微镜动辄数万至数十万美元,只有研究机构可以负担得起。我们希望透这次介绍,告诉大家如何利用身边的元器件,包括DVD Rom的激光头以及你手表里面哔哔叫的压电喇叭,来制作一套自己的納米级原子力显微镜的的光机系统,材料价格不超过1000美元(不包含控制器。传统原子力显微镜大多使用光杠杆原理,而教育型原子力显微镜使用像散式光路侦测探针位移,此教育型原子力显微镜由台湾中央研究院物理研究所胡恩德博士设计并制作。使用电路板作结构之概念源自:Sebastian

Buetefisch.

Step 1: Materials and Tools 材料與工具

Materials for the low cost AFM are: 1.OPU disassembled from a DVD ROM. 2.Piezo speakers. 3.Signal connector. 4.Precision screws. 5.Circuit boards. The tools needed are: 1.A soldering iron 2.Solder 3.Quick-dry adhesive 4.Epoxy 5.Magnets 6.Screw driver. The consumable is AFM probes (working frequency 300 kHz).

組裝原子力顯微鏡需要材料為:1.從DVD光碟機上的讀取頭 2.壓電喇叭 3.訊號接頭 4.精密螺絲 5.磁鐵 6.電路板結構。 工具為:1.烙鐵 2.銲錫 3.瞬間膠 4.AB膠 5.螺絲起子。耗材為:原子力顯微鏡探針(工作頻率300k赫茲)。

组装原子力显微镜需要材料为:1.从DVD光驱上的激光头 2.压电喇叭 3.信号接头 4.精密螺丝 5.磁铁 6.电路板结构。 工具为:1.烙铁 2.焊锡 3.瞬间胶 4.AB胶 5.螺丝刀。耗材为:原子力显微镜探针(工作频率300k赫兹)。

Step 2: Assembling the AFM Base 組裝原子力顯微鏡底座

The optomechanical part of the AFM system is assembled by students from junior high school attached to Tsinghua University. The AFM base is structured by 4 circuit boards which are fixed by solder.

這邊由北京清華大學附屬中學的國中學生來示範,如何自己動手組裝原子力顯微鏡的光學機構系統。底座由4片電路板構成,組起來的結構件使用銲錫固定。

这边由北京清华大学附属中学的国中学生来示范,如何自己动手组装原子力显微镜的光学机构系统。底座由4片电路板构成,组起来的结构件使用焊锡固定。

Step 3: Assembling the AFM Piezo Scanner 組裝壓電掃描器

Assembling the scanner structure and fix the structure on 4 piezo buzzers which are soldered to the base. The fifth piezo buzzer is fixed on top of the scanner structure.

掃描器由三片電路板組成,焊接掃描器結構後,並以AB膠將結構的四支腳固定在底座的四片壓電喇叭上,並將第五片壓電喇叭固定於掃描器頂端,大部分的零件皆由銲錫固定。

扫描仪由三片电路板组成,焊接扫描仪结构后,并以AB胶将结构的四支脚固定在底座的四片压电喇叭上,并将第五片压电喇叭固定于扫描仪顶端,大部分的零件皆由焊锡固定

Step 4: Assembling the AFM Head 組裝光路頭

The frame of the AFM head composed of 5 pieces of circuit board. Assembling the frame of the AFM head then fix the DVD OPU in the center and place the probe adjustment mechanism. Install 3 screws on the AFM head for coarse adjustments.

光路結構由五片電路板組成,首先將光路機構焊接組裝好,再將DVD光學讀取頭以瞬間膠固定於中央,並安裝一片電路板作為探針調整機構。之後將三個精密螺絲透過AB膠固定於光路機構。

光路结构由五片电路板组成,首先将光路机构组装好,再将DVD激光头以瞬间胶固定于中央,并安装探针调整机构。之后将三个螺丝透過AB胶固定于光路机构。

Step 5: Installing Piezo Scanner Connectors 安裝壓電掃描器接頭

The piezo scanner needs 3 connectors for X,Y,Z signal input. Wire those 5 piezo speakers to the connectors which installed in the base.

壓電掃描器需要三個接頭分別接收X、Y、Z三個方向的控制訊號。安裝訊號接頭後,並將五個壓電喇叭透過電線連接至接頭。

扫描仪需要三个接口分别接收X、Y、Z三个方向的控制信号。安装信号接头后,并将五个压电喇叭透过电线连接至接头。

Step 6: Assembling a Passive Anti-vibration Platform 組裝被動式防震平台

Proper vibration isolation can ensure AFM measurement quality, good news is that the vibration table can be built by materials we can easily get:1.Bicycle tube(diameter 10-18 inch) 2.A stone, iron block or other heavy object (weight of 3-10 kg, size of approx. 20x50 cm) 3.Pump for pumping the bicycle tube. Place the stone on top of an inflated bicycle tube, this can be a very simple passive anti-vibration platform.

最低限度的防震平台是保證顯微鏡量測精度的關鍵,好消息是這防震平台的材料隨手可得:1.腳踏車內胎(直徑約10-18英吋)2.一塊石頭、鐵塊或其他長方體的重物(重約3-10公斤,長寬分別約20公分和50公分,厚度不限)。3.一個打氣筒,為內胎充氣。首先將一條腳踏車內胎充氣,接著將石頭放置於內胎上,此即為一簡易的被動式防震平台。

最低限度的防震平台是保证显微镜量测精度的关键,好消息是这防震平台的材料随手可得:1. 自行车内胎(直径约10-18英寸) 2. 一块石头、铁块、或其他外形呈长方体的重物(重约3-10千克即可,长宽分别约20厘米和50厘米,厚度不限) 3. 为内胎充气的气泵。将一条自行车内胎充气,接着将石头放置于内胎上,此即为一简易的被动式防震平台。

Step 7: Sample Preparation 樣品準備

Like normal AFM systems, the low cost AFM also needs simple sample preparations. Here we use data tracks on DVD and Blu-ray disks (protection layer are torn out) for AFM system evaluations and calibrations. The DVD and Blu-ray data tracks have pitch of 740 nm and 320 nm, respectively. Besides, the students are very interested in measuring surface nano structures on an eraser. We cut one piece (approximately 1x1 cm) of the sample glued on an iron sample holder (piece of paper knife). The sample holder can be fixed by a magnet glued on the piezo scanner.

低價原子力顯微鏡跟一般原子力顯微鏡一樣,需要稍微準備一下樣品。我們這邊使用DVD與Blu-ray光碟片(將保護層撕除)作為原子力顯微鏡系統測試樣品,因為DVD資料軌道間距為740奈米,Blu-ray光碟資料軌道間距為320奈米。此外清華大學附屬中學的國中生也很好奇想看看橡皮擦的奈米結構。僅需將樣品裁切至大約1公分平方並在背面黏貼美工刀片,即可透過磁力吸在掃描器上進行掃描。

低价原子力显微镜跟一般原子力显微镜一样,需要稍微准备一下样品。我们这边使用DVD与Blu-ray光盘(将保护层撕除)作为原子力显微镜系统测试样品,因为DVD数据轨道间距为740納米,Blu-ray光盘数据轨道间距为320納米。此外清华大学附属中学的国中生也很好奇想看看橡皮擦的納米结构。仅需将样品裁切至大约1公分平方并在背面黏贴美工刀片,即可透过磁力吸在扫描仪上进行扫描。

Step 8: AFM Evaluation and Calibration 測試原子力顯微鏡

Students use the AFM they assembled for measuring the DVD data tracks (pitch 740 nm), measurement result shows that the actuation area of the scanner is 15x15 micron. Students also compare the AFM measurement result (right image) with optical image captured by a USB microscope (left image). The low cost AFM can easily measure the DVD data tracks which can not be observed by the optical microscope.

首先學生用自己組裝的原子力顯微鏡裝上探針掃描空白DVD光碟片資料軌(結構間距740奈米),由影像可以得知,此原子力顯微鏡的掃描器運作範圍是X與Y方向各15微米。學生並將AFM量測到結果(右圖)跟USB光學顯微鏡所得到的資料軌影像(左圖)進行比對,光學顯微鏡看不到的資料軌奈米結構可由原子力顯微鏡輕易地得到。

首先学生用自己组装的原子力显微镜装上探针扫描空白DVD光盘数据轨(结构间距740納米),由影像可以得知,此原子力显微镜的扫描仪运作范围是X与Y方向各15微米。学生并将AFM量测到结果(右图)跟USB光学显微镜所得到的影像(左图)进行比对,光学显微镜看不到的数据轨納米结构可由原子力显微镜轻易地得到。

Step 9: Measuring the Surface of an Eraser 量測橡皮擦的表面

Students are very interested in surface structures of an eraser that they use everyday. The surface of eraser is observed by the USB microscope (left image), we can not see clear structures. The same eraser is measured by the low cost AFM (right image), we found that the structures on the eraser surface are very big (several microns in all dimensions). The measurement area of the eraser is 5x5 micron.

接著學生們對於日常使用的橡皮擦表面結構非常有興趣,首先使用USB光學顯微鏡觀察(左圖),看到的結構不是很明顯,而原子力顯微鏡可以清楚看到橡皮擦的表面結構凹凸不平非常粗糙(右圖)。橡皮擦的量測範圍是5x5微米。

接着学生们对于日常使用的橡皮擦表面结构非常有兴趣,首先使用USB光学显微镜观察(左图),看到的结构不是很明显,而原子力显微镜可以清楚看到橡皮擦的表面结构凹凸不平非常粗糙(右图)。橡皮擦的量测范围是5x5微米。

Step 10: Observing PM 2.5 Particles in Beijing 觀察北京空氣懸浮粒子

Students like to measure Blu-ray data tracks that the pitch is 320 nm. We can get the high density data tracks in a scanning area of 10x10 micron. Besides, we can find several particles (size approx. 1 micron) on the data tracks. Those particles are PM 2.5 in Beijing.

Due to some proboem in the instructables, here is a link of the step by step process in PDF: http://ppt.cc/bEsH

學生想挑戰結構更小的空白Blu-ray光碟片資料軌,其間距為320奈米。由量測結果可看到密度更高的Blu-ray光碟資料軌,掃描範圍為10x10微米。此外,我們可在資料軌上可以看到數個尺寸約1微米左右的顆粒,此即為北京漂浮在空氣中的PM 2.5顆粒。

由於網站轉PDF檔出了問題,這邊附上PDF連結:http://ppt.cc/bEsH

学生想挑战结构更小的空白Blu-ray光盘片数据轨,其间距为320納米。由量测结果可看到密度更高的Blu-ray光盘数据轨,扫描范围为10x10微米。此外,我们可在数据轨上可以看到数个尺寸约1微米左右的颗粒,此即为北京漂浮在空气中的PM 2.5颗粒。

由于网站转PDF档出了问题,这边附上PDF链结:http://ppt.cc/bEsH

Step 11: Prepare for Making Your Own Educational AFM

One working system in Taiwan runs 24-7 for stress test, this system is continuously scanning for more than one week. I am using contact mode AFM probe now (still use that probe in tapping mode). The sample is a Blu-ray disk of mass produced PS3 game ( I think the game is Front Mission Evolved). The are no data tracks on the disk, we can find data pits on the surface. The size of one data pit is about 150 nm.

Actually I work with OPUs for 10 years already....the OPU based AFM paper published long time ago (http://nanotechweb.org/cws/article/tech/33346) It's still fun to play with OPUs.

Using OPU for AFM application seems very easy, but actually there are a lot of tricky parts. One may need to know fundamentals of the OPU, then it would be easier to start working with OPUs. Here is a document about background knowledge of the OPU:

http://ppt.cc/SGYS

http://ppt.cc/ln~N

Good Luck!

Step 12: Some Other OPU Based Instrumentations

Here is a file which introduces various precision measurements based on the OPU, such as AFM, Optical profiler, vibrometer, bio-sensing....you can find more details in the attached file!

Step 13: Measuring Leafs Surface With Nano Scale Resolution

Step 14: Now, the DIY AFM Controller Is Being Hacked

The nanoscale stability structure is not easy to build, so I keep the original optomechanical part. For more flexible control, I tried to build open source AFM controller:

http://whoand8.wixsite.com/osil

You can discuss the open source controller here:

https://groups.google.com/forum/#!topic/nanoosil/m...

Step 15: A Talented Student "Bob" Enables the DIY AFM Controlled by Smart Phones!

The Arduino DUE based controller hacks the DIY AFM board. He uses Bluetooth module HC-05 to connect Android Smartphone wirelessly. Check the video/photos out!

The Smartphone app source code will be ready soon!

Green Electronics Challenge (Chinese-language)

Grand Prize in the
Green Electronics Challenge (Chinese-language)

Scientific Method Contest

Third Prize in the
Scientific Method Contest

Gadget Hacking and Accessories Contest

Third Prize in the
Gadget Hacking and Accessories Contest

Green Electronics Challenge

Participated in the
Green Electronics Challenge

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    662 Discussions

    0
    N_Chafe
    N_Chafe

    1 day ago

    Hello Dr. Hwu,

    This was very impressive, and a very interesting read/watch. I have been researching AFM's as part of my engineering studies, and hope to undertake building one as a project for one of my courses. I was wondering if you would be able to provide more specific details regarding the build? In particular, drawings, PCBs, instructions, parts lists, and software would be incredibly helpful.
    You can reach me at: nolanchafe@cmail.carleton.ca
    Thank you very much!

    Best Regards,
    Nolan

    0
    a1788534
    a1788534

    Question 3 months ago

    Hello, there
    Thanks a lot for the project and putting it out here. Is there any way you'd consider emailing me the materials, dimensions and details of the project to a1788534@student.adelaide.edu.au

    Sincerely,
    Vishnu Mohan

    0
    RichardL100
    RichardL100

    Question 4 months ago

    Dr. Hwu,

    This project looks like really fantastic work and I would love to try to reproduce it as a hobbyist for some of the solar cell work and other coatings I am interested in. I would also very much appreciate access to the detailed design documentation and software support others here have requested. Thank you so much for your efforts and belated congratulations on your recent papers. The "Hacking CD/DVD/Bluray for Biosensing" paper is inspiring. If you don't mind providing this info, my email is:
    richard.lecoultre42@gmail.com

    Thank you for your time,
    Richard

    0
    davifr
    davifr

    5 months ago

    Dear Professor Hwu,
    I would very much like to build this project in the university where I work, in Brazil, to aid in the fight against Zika/Dengue. It would be of immense help if you could send the design details and references. Thank you very much. email: davifr@gmail.com

    0
    Gourav S
    Gourav S

    8 months ago

    Hi Dr. Hwu

    I really appreciate your work. Currently I am trying to make one . Can you please provide details about your work like circuit diagram , design aspects , softwares used, materials, and detailed instructions.

    Thank you and hoping to hear from you soon.
    Gourav Samal
    Email: samalgourav2000@gmail.com

    0
    kai.kim.0989
    kai.kim.0989

    11 months ago

    Hi Dr. Hwu,
    It is really awesome. I want to propose this project in my school with my friends. But it is really confusing for me at this point.Can you help me by sending documents that can help me? also I am not sure about the software part. Thanks so much for this amazing project again.
    my mail is:
    kai.kim.0989@gmail.com

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry for late, replied :)

    0
    DTse97
    DTse97

    11 months ago

    Hi Dr. Hwu,

    I enjoyed reading your instructable! I have been researching AFMs as one of my projects for my engineering course. I was wonder if I could get more specific information about the build? Drawings, PCBs, detailed instructions, parts lists, software, etc. would be greatly appreciated. (I'm mainly confused about the cantilever housing and where it sits on the OPU).

    You can contact me at: DarrenTse@cmail.carleton.ca

    Thank you and I hope to hear from you soon!
    Darren

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry for late, replied :)

    0
    AlexandrosP1
    AlexandrosP1

    1 year ago

    Hello Dr. Hwu,

    I want to try to build one with my two sons.
    Can you please provide additional information?
    My email address is th3magist3r@gmail.com
    Thanks very much in advance, for this project, and for my sons.

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry for late, replied :)

    0
    AkshayH13
    AkshayH13

    1 year ago

    Dear Prof. Hwu,

    Thank you for posting this instructable. It is just so interesting and I have decided to take up this thing as my next side project. I tried to search the datasheet for Topray OPU but could not find it online. Would it be possible to share the pin assignment and other details?

    Thanks a lot,
    Akshay

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry for late, replied :)

    0
    bo_liu
    bo_liu

    Question 1 year ago

    Hi Dr. Hwu

    This project is really impressive. Can you please send me the detail instruction on how to make it? I hope to have a try. My email: liu3@ualberta.ca

    Best,
    Bo

    0
    whoand
    whoand

    Answer 9 months ago

    Sorry for late, replied :)

    0
    Priyankkag
    Priyankkag

    1 year ago

    Hello Dr.Hwu,
    I find this project extremely fascinating and would like to try making it.
    Could you send me the details and instructions on how to make it?(schematics ,code,optical pickup detail and connections..)

    Thank you

    Email: priyankka14@gmail.com

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry for late, replied :)

    0
    MohammedE126
    MohammedE126

    1 year ago

    very disappointing that even after upgrading to premium and being able to download the pdf files, there are no details about any of the steps, it adds absolutely nothing. I was mainly interested in getting information and details on the scanning stage configuration and motion control. Any plans to make this project really available to public?!

    0
    whoand
    whoand

    Reply 9 months ago

    Sorry please give me your email.