Over one summer I created this floor piano. It is slightly modeled after the piano featured in the movie "Big". I spent almost 100 hours creating this, but I estimate it would only take me 30 hours if I were to do it again. There is over 120 feet of wire, 300 lines of code, and countless pieces of wood inside of it. I entered it in our county fair and got grand-champion. I went on to the state fair with it and also got Grand Champion.
Feel free to make any changes or improvement to your own piano.
Have Fun and Good Luck!
Step 1: Supplies
- Arduino Uno
- 1k Resistors (12)
- 18-20 Gauge wire (about 75 ft)
- Plywood (3 ft by 4 ft)
- Acrylic Sheet (4 sheets 18"x24")
- Wood Lath (I used about 160 feet)
- Circular Saw (Blades - 24 Tooth and 140 tooth)
- Alligator Clips (36)
- 3/8 inch thick Window Seal Tape (About 42")
- Hinges (4-6 the smaller the better)
- Soldering Iron
- Spray Adhesive
- Spray Paint
- Aluminum Foil
- Wood Glue
- Super Glue
Other Household Items and Tools will be needed
Step 2: Drawing the Outline
I first drew the outline of the piano onto the sheet of plywood, so that it was easier to visualize the piano.
The white keys measured 6 7/8" by 33"
The Black keys are centered on the edges of the white keys and measure 4" by 15"
The storage area is 3" wide and runs the length of the piano (4ft)
Step 3: Building the Dividers
First I measured and cut the wood lath so that it would be the same size as the lines I drew in the previous step.
Next, I sanded the edges to avoid future slivers, and for a smoother look.
After sanding, I used Elmer's wood glue to glue all the pieces down. I clamped the dividers to the plywood for about 30 minutes.
I then made risers for each key. These would fit right into the key compartments and would allow the keys to be flush with the top. I made stacks of lath that were 3 high and then laid long pieces of lath over the top.
Step 4: Painting the Piano
1. I used the black spray paint to paint the black keys and the storage compartment.
2. I let the black paint dry for a few hours, then I put tape over the black.
3. I then spray painted the white keys white. The tape kept all the black keys black.
4. After letting the paint dry, I removed the tape.
Note: You do not need to paint all of the keys. I only painted them, so that I could potentially use semi-opaque acrylic later.
Step 5: Cut and Paint the Acrylic
1. measure the dimensions of each key and draw a copy of the key onto the sheet of acrylic.
2. Cut the acrylic
I first tried to use an acrylic knife, but this failed. It ended up shattering the acrylic sheet instead.
I used a circular saw blade with 200 teeth. This worked great and cut fast.
3. Check to make sure it is the correct size
If the panel is too large trim a little bit off and check again.
4. spray paint the acrylic
Try to paint as quickly and as evenly as possible. The paint likes to pool up and then it does not look as nice.
Step 6: Make the Sensor Pads
1. Cover a large sheet of paper with aluminum foil. I used spray adhesive and it worked great. (The heavier the paper, the better)
2. Cut the shapes of the keys into the pads. I just used a scissors and rough estimates of length.
3. Draw the outline of the pads onto the paper.
This is one of the most difficult steps. make sure you follow the patterns and cut along the lines so that a middle piece sticks through and the two halves mesh without touching.
4. Cut the pads in half
I used a utility knife, but if you have an xacto-knife that would work better.
5. The second piece of the sensors goes on the acrylic panels. Cover the side of the panel that is not painted with foil. (Spray adhesive works great!)
Repeat these steps for every key on the keyboard
Step 7: Assemble the Keys
1. Place risers
Glue these down using wood glue
2. Place foam strips
Place the foam strips along the vertical (long) ends of the keys. These act as springs. When the acrylic is pushed down, the foam condenses and the panel lowers. When the acrylic is released, the foam rises.
3. place paper/foil
Place the foil between the two rows of foam. Make sure that the two halves are not touching at any point.
4. Place acrylic on top of the foam.
I found it useful to label the acrylic panels so that I knew where the panels fit.
Now you have something that looks much like a keyboard, but it does make any noise. In the next steps we will add sound to the piano.
Step 8: Wiring
Fortunately, the electrical/wiring in this project is quite simple. It consists of 3 wires running to every key and one resistor for every key.
On one side of the bottom pad, you want to connect positive voltage, and on the other two, ground and a signal wire. The signal wire runs directly into a digital in/out on the Arduino. The ground wire runs through a resistor (any value works) and then to a common ground. All of the wires are concealed in the storage compartment.
1. Drill 3 holes from the storage to each key.
These holes should be large enough to fit the wire through.
2. feed wire through the holes.
For my alligator clips, I just cut the ends off of wires. I fed the wire from the clips through the predrilled holes.
Clip two alligator clips to one plate, and one to the other,
3. Solder wires
The next step is to solder the wire from the alligator clips to the long wires that go back to your Arduino and breadboard.
4. Connect Wires
The one wire that is connected two its own panel gets connected directly to 5v. To do this, I ran a jumper wire to the positive rail on a breadboard then every key had a positive wire running back to this positive rail.
On the other panel (the one with two wires) connect one wire directly to a digital In/Out on your Arduino board. The second wire connects to ground with a pull-down resistor. I connected ground to the negative breadboard rail then used the small rails to connect the resistor and wire to ground.
Step 9: The Code
There are two main programs of the code. The Arduino code and the python code. The Arduino just relays the information back to the computer using the serial ports. The computer then plays the audio files based on the inputted numbers.
1. All files can be found in this GitHub Repository. https://github.com/haberkornsam/ArduinoFloorPiano.git
Make sure to keep all the files in one folder
2. Upload the file "final_Arduino_Program" to your Arduino
3. Set your working directory of your Python IDE to the folder containing all of your files.
4. Open the file "1 octive final.py"
5. Change the serial port on line 65 to the port containing the Arduino. (I found this by using the Arduino IDE)
6. Run the program "1 octive final.py"
There are instructions to change the instrument within the python file
Step 10: Improvements
I few ideas I have had for improvements for the piano.
- Create a game like Guitar Hero
- Create an octave switcher to allow for a wider range of notes to be play
- Create an instrument switcher to switch between instruments
- Create a GUI for easier navigation
- Replace the Arduino with a Raspberry Pi, so that it doesn't have to be connected to a computer
- solder a PCB instead of a breadboard
Improvements I have made
- I created a cover for over the storage area
- I cut a hole in the side to allow the cover to be closed and also connected to the computer