Building a Capacitive Liquid Sensor

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I tinker with electronics and have half an electric bike that I never seem to get finished.

     A capacitive liquid sponsor relies on the fact the the capacitance or charge between 2 metal plates will change (in this case increase) depending on what material is between them.
     This allows us to create a level sensor that is safe for use with any liquid, this one will be used in a buggy with gasoline (petrol).

One plate is hooked to ground. The other connects to pin 23. There is a 820K ohm resistor from pin 22 to 23. The sensor works by charging the capacitor (the water bottle) and measuring how long it takes to drain through the resistor.

Step 1: Parts

1. A solder-less bread board is strictly not needed but make it a lot easier, especially if you plan to add other stuff later.
2. Arduino, I'm using an Arduino mega but a standard one should have just enough pins.
3. LCD character display.
4. Some odds and ends including some wire and a 1MΩ resistor.
5. A computer, you know, that thing your using to read my instructable with.
6. Patience.

Step 2: Connecting the LCD and Letting Your Creation Talk to the World.

Like every step in this instructable there are many ways to do this. I will show you my favorite.

    Your lcd has 16 throe hole solder pads so the first thing is to attach some pins. If your patent then I recommend purchasing a header like this http://www.sparkfun.com/commerce/product_info.php?products_id=117. But if you want to get done as fast as possible (like me) then you can use wire.
    Simple cut 16 pieces of wire at about 1/2" (13mm (longer is okay)). Then solder them to the board.

Step 3: Connecting the LCD Continued.

Sins I'm using special characters I will be connecting all the wires.

Pin 1 Ground
Pin 2 +5 Volt
Pin 3 Contrast adjust
Pin 4 RS
Pin 5 R/W Goes to Ground
Pin 6-14 Data
Pin 15 Back-light Power
Pin 16 Back-light Ground

Step 4: Data Lines

Now you need to connect the Arduino to the lcd.
It doesn't mater what pins you use, but I recommend following the schematic.


Step 5: Power MaHaHaHa

The usb port on you computer has enough power to run the Arduino and led back-light so just connect the ground and power rails on you bread board to the power out on the Arduino board.


Step 6: Make Capacitive Sensor

For testing i used aluminum foil and a plastic water bottle, It will work with any container so long as it isn't metal.

You can use any type of wire but any non shielded lines will provide poor performance.

You can use any 2 pins, I chose 22 and 23.

Connect one side to ground and the other to a resister and 2 I/O pins.


Step 7: Programming

You need to add 2 library files to make this work
LiquidCrystal.h  http://arduino.cc/en/Tutorial/LiquidCrystal
CapSense.h      http://www.arduino.cc/playground/Main/CapSense

Copy and past this into Arduino 0017 or newer.








//Capacitive Liquid Sensor
//Vadim December 7th 2009
#include
#include

//This is to set the size of the lcd
const int numRows = f=4;
const int numCols = 20;

//This sets the pins for the lcd (RS, Enable, data 0-7)
LiquidCrystal lcd (53, 52, 51, 50, 49, 48,47,46,45,44);
#define Tempin 0x48
#define Tempout 0x49
CapSense   cs_22_23 = CapSense(22,23);


uint8_t block[8] = {0xFF,0xFF,0xFF,0xFF,0xFF,0xFF,0xFF,0xFF};

uint8_t tl[8] = {0x0F,0x08,0x08,0x08,0x08,0x08,0x0F,0x0F};
uint8_t tr[8] = {0x16,0x11,0x11,0x11,0x11,0x11,0x1D,0x15};
uint8_t bl[8] = {0x0F,0x0F,0x0F,0x0F,0x0F,0x0F,0x0F,0x1F};
uint8_t br[8] = {0x15,0x15,0x15,0x15,0x15,0x15,0x12,0x18};
void setup() {
  lcd.begin(numRows, numCols);
  lcd.createChar(4, tl);
  lcd.createChar(5, tr);
  lcd.createChar(6, bl);
  lcd.createChar(7, br);
 
  lcd.setCursor(18,0);
  lcd.print(4, BYTE);
  lcd.setCursor(19,0);
  lcd.print(5, BYTE);
  lcd.setCursor(18,1);
  lcd.print(6, BYTE);
  lcd.setCursor(19,1);
  lcd.print(7, BYTE);

  lcd.setCursor(0,2);
  lcd.print("Fuel ");
  lcd.setCursor(0,3);
  lcd.print("E");
}


void loop() {
  long fuel;
  lcd.createChar(2, block);
 
  long start = millis();
  fuel = cs_22_23.capSenseRaw(200);
 
 
  //Temratue makes a bit of a difrence so let it run for 5 min before tuning.
  //Adjust this number so that the output is as close to zero as posible.
  fuel = fuel - 7200;
  //Then fill up the conataner
  //Un-comment and adjust this so that the output, when the container is full,
  //is as close to 100 as possible.
  //fuel = fuel / 93;
 
  lcd.setCursor(0,0);
  lcd.print("      ");
  lcd.setCursor(0,0);
  lcd.print(fuel);
 
  if (fuel >= 6) {
    lcd.setCursor(1,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(1,3);
    lcd.print(" ");
  }
  if (fuel >= 12) {
    lcd.setCursor(2,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(2,3);
    lcd.print(" ");
  }
  if (fuel >= 17) {
    lcd.setCursor(3,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(3,3);
    lcd.print(" ");
  }
  if (fuel >= 23) {
    lcd.setCursor(4,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(4,3);
    lcd.print(" ");
  }
  if (fuel >= 28) {
    lcd.setCursor(5,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(5,3);
    lcd.print(" ");
  }
  if (fuel >= 34) {
    lcd.setCursor(6,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(6,3);
    lcd.print(" ");
  }
  if (fuel >= 39) {
    lcd.setCursor(7,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(7,3);
    lcd.print(" ");
  }
  if (fuel >= 44) {
    lcd.setCursor(8,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(8,3);
    lcd.print(" ");
  }
  if (fuel >= 50) {
    lcd.setCursor(9,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(9,3);
    lcd.print(" ");
  }
  if (fuel >= 55) {
    lcd.setCursor(10,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(10,3);
    lcd.print(" ");
  }
  if (fuel >= 60) {
    lcd.setCursor(11,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(11,3);
    lcd.print(" ");
  }
  if (fuel >= 64) {
    lcd.setCursor(12,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(12,3);
    lcd.print(" ");
  }
  if (fuel >= 69) {
    lcd.setCursor(13,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(13,3);
    lcd.print(" ");
  }
  if (fuel >= 74) {
    lcd.setCursor(14,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(14,3);
    lcd.print(" ");
  }
  if (fuel >= 78) {
    lcd.setCursor(15,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(15,3);
    lcd.print(" ");
  }
  if (fuel >= 83) {
    lcd.setCursor(16,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(16,3);
    lcd.print(" ");
  }
  if (fuel >= 87) {
    lcd.setCursor(17,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(17,3);
    lcd.print(" ");
  }
  if (fuel >= 92) {
    lcd.setCursor(18,3);
    lcd.print(2, BYTE);
  } else {
    lcd.setCursor(18,3);
    lcd.print(" ");
  }
  if (fuel >= 96) {
    lcd.setCursor(19,3);
    lcd.print("F");
  } else {
    lcd.setCursor(19,3);
    lcd.print(" ");
  }
 
  delay (50);
}

Step 8: Stuff

This is perfect for measuring volatile liquids, even works inside a propane tank.
Have fun.



Any and all information is for educational purposes only and I can not be held responsible if you blow yourself up.

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54 Discussions

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TechShopJim

1 year ago

Hi VadimS...

Great project and Instructable!

I'm building one of these today for a big project I'm working on for a client...a remote controlled tracked personnel carrier (tank)!

You mention at the end that this will work on a propane tank...is that really true since those are usually metal? I have not seen a non-metal propane tank.

Thank you!

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smartwatch

1 year ago

Sorry didn't make it. Typo below. Need help

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Abhi909

2 years ago

great project

can i place your project on my website.

i'm working on a website which is related to electrical projects.

i also mention your name, link and other info.

plz reply

1 reply
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NateowamiAbhi909

Reply 2 years ago

@Abhi909 The answer is yes, and you don't really have to ask unless you want "special permission." At the top right it says it's licensed Creative Commons Attribution-NonCommercial-ShareAlike 2.5 Generic (CC BY-NC-SA 2.5). If you click it you can view the details: http://creativecommons.org/licenses/by-nc-sa/2.5/ As long as you follow the license rules you're fine.

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aeysanity

2 years ago

Nice work sir! I have few questions:

1. Did the aluminum foil is putted in the 2 sides of the bottle?

2. If 2 sides of foil is attached, where I can tap the wire on arduino specially the ground of the foils? and the data.

3. Can I replace the LCD for simple LED with 3 water levels?

4. Is this applicable for Glass Bottle?

Thanks in advance! Happy Developing!

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mjbedford

5 years ago on Introduction

Agree, interesting project. I just tried it and it works pretty good! However, I have some comments/thoughts and was wondering if anybody could provide some feedback.
1. Since temperature could change the result, I was wondering if a temperature sensor was implemented, could this keep it calibrated? I assume the liquid temperature would be most important. I was thinking a temperature sensor attached to the water bottle at the lowest point.
2. The instructions mentioned that shielded cable would work better. Would you put the shield to the ground piece of foil and the center wire to the other foil (sense)? I did notice that the results we jumpy and that my hand would throw it off. I wonder if the shielded cable would help the result be more consistent and prevent the noise (from my hand).
3. I see in the image of the water bottle that the wire is soldered to the foil and then wrapped around the bottle a few times. It also appears you twisted the lead back. Are these important steps as well? Would they help with the noise? Would they be required if you are using shielded wire?

I also saw another writeup on this method and it mentions using an insulator over the foil and then another layer all the way around that is a ground plane.

Thanks!

3 replies
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VadimSmjbedford

Reply 5 years ago on Introduction

1: The best you can hope for is +- 5%, it's not vary accurate, and impurities in the water will affect the result far more then temperature.
2: Two conductor shielded cable. The shield should not be used as a conductor.
3: It's not wrapped around the bottle? The cable I used at the time was a twisted pair from an Ethernet cable.
4: An insulator and extra layer of foil would act as a shield

A far better option is a float attached to a potentiometer. I only used this because I could not put anything inside the tank.

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MateusA2VadimS

Reply 3 years ago on Introduction

3. What do you mean by saying: "It's not wrapped around the bottle?". It's must be wrapped around the bottle or not?
Thanks !

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rodneyA1

3 years ago on Introduction

hi sir.i admire your project..im making a fuel level sensor.. please help me for my project.. can this work to the fuel tank?

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marion12

3 years ago on Introduction

sir help us our project pls send us clearer circuit configuration

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nthumma

3 years ago

can we use arduino uno

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RussM2

3 years ago on Step 7

Oh, I must get this code to work! This project is fantastic and I need it in one of my larger projects. Sadly, I am still very much a nube and there are apparently obsolete keywords and syntax in this sketch that are kicking my butt. Any help you could offer that would allow me to get this running on an Uno with Arduino 1.6.3 would be most appreciated.

Thanks!

Here's the error log:

Arduino: 1.6.3 (Windows 8.1), Board: "Arduino Uno"

CapLiquidMeter.ino:7:21: error: 'f' was not declared in this scope

CapLiquidMeter.ino:14:2: error: 'CapSense' does not name a type

CapLiquidMeter.ino: In function 'void setup()':

CapLiquidMeter.ino:31:18: error: expected primary-expression before ')' token

CapLiquidMeter.ino:33:18: error: expected primary-expression before ')' token

CapLiquidMeter.ino:35:18: error: expected primary-expression before ')' token

CapLiquidMeter.ino:37:18: error: expected primary-expression before ')' token

CapLiquidMeter.ino: In function 'void loop()':

CapLiquidMeter.ino:51:11: error: 'cs_22_23' was not declared in this scope

CapLiquidMeter.ino:90:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:97:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:104:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:111:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:118:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:125:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:132:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:139:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:146:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:153:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:160:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:167:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:174:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:181:19: error: 'BYTE' was not declared in this scope

CapLiquidMeter.ino:188:19: error: 'BYTE' was not declared in this scope

Error compiling.

This report would have more information with
"Show verbose output during compilation"
enabled in File > Preferences.

1 reply
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zoomxRussM2

Reply 3 years ago on Introduction

I was able to compile without errors but not tested it.

Get the Capacitive Sensor library here

https://github.com/PaulStoffregen/CapacitiveSensor

and install it. Maybe you can istall using the library manager that will download it for you.

Change the include in

#include <LiquidCrystal.h>

#include <CapacitiveSensor.h>

Since the library has a new name you must change every reference to the old library in a reference of the new library.

change

CapSense cs_22_23 = CapSense(22,23);

in

CapacitiveSensor cs_22_23 = CapacitiveSensor(22, 23);

change

fuel = cs_22_23.capSenseRaw(200);

in

fuel = cs_22_23.capacitiveSensorRaw(200);

Change every line with

lcd.print(x, BYTE);

where x can be 1,2,3 or 4

with

lcd.write(x);

That's all! Good Luck!

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mckoffly

3 years ago

Hey, is it possible to realise a capacitive pressure sensor on an easy way with arduino? Grettings from Germany

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HarshalS1

3 years ago on Introduction

Hi !

Could you please explain in detail, how to make the capacitor. I didnt got the exact idea behind it.

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Akshay18352

3 years ago on Introduction

hi i am trying to build a fuel sensor based on the above schematic using an arduino UNO. the sensor works fine with water but it does no work with petrol(gasoline). i think this is because petrol has a lesser dielectric constant compared to water. presently i am winding the foil on the opposite sides of the tank. please suggest me a method to increase the sensitivity of the sensor.

i cannot do anything from inside the tank so please suggest alternatives which can be implemented externally

THANKS :)

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Hi !

You said this project could be done with a standard Arduino board but i am wondering whether an Arduino Uno would serve the purpose, as it does not have send/receive pins. What do you think ?