Wear safety glasses and hearing protection. Always use straight boards and check for square after each step. Wipe off excess glue with a moist wipe.
- For the cabinet you'll need:
- 5 pieces of 1x4 @14.5 "
- 2 pieces of 1x4 @32 "
- For the door you'll need:
- 5 pieces of 1x2 @14.5"
- 2 pieces of 1x2 @32 "
- Also you'll need pegboard 14.5"by 30" (cut to fit ) for the cabinet and for your inside of the door compartment.1/4 " plywood 14.5" by 30.5 (cut to fit ) Small mirror. Construction adhesive, hinges, stain or varnish, pocket hole screws 1-1/4", small screws to attach pegboard. 2-3" screws to attach French Cleat to wall studs
Step 1: Cut Your Lumber to Size
- Cut all your lumber to size.
- Rip 3 pieces of 1x2 @14.5" to 1-1/4 " thickness.
- Nail and glue together with 1x2 @14.5" ( original thickness) Keep flush to back.
- Repeat for the bottom of the door frame.
Step 2: Drill Holes
Use a Kreg jig to drill holes for pocket hole screws on the 1x4's @ 14.5" and the 1x2's @ 14.5".
As well as the two boards for the French Cleats.
Step 3: Cut French Cleat
- Cut a 45 ° angle on the bottom side of both French Cleats.
- Screw and glue one of them in "L" shape to the short side of the cabinet. Make sure the French Cleat is facing the right direction during assembly !
- Screw and glue one of the 1x4 @14.5" in "L" shape to the bottom of cabinet as well.
Step 4: Assemble Frame and Cabinet
- Screw and glue with 1-1/4" screws the shorter of the 1x2 to the longer 1x2 together. Make sure its square. Repeat for the 1x4 of the cabinet.
Step 5: Support for Door
- Add the last 1x2 with 1-1/4 " thickness to the middle of the door. Keep it flush to the back.
- Round over outside edges with a router.
Step 6: Fitting of Doorpanel
- Measure inside opening of door and cut plywood to fit it.
- Draw outlines of pattern for mirror on the plywood and cut with either scroll saw or Jigsaw.
- Sand rough edges on door and apply stain or Varnish, if wanted, to all pieces.
- Apply mirror to the back of the cut outs with construction adhesive.
- Drop in door panel and glue and brad nail it in place.
- Measure inside cabinet and the door compartment and cut pegboard to fit.
- Drop pegboard into cabinet and glue and screw into place.
Step 7: Door Hinges
- Put your hinges in place on the cabinet and trace around. Put your door on top of your cabinet and transfer your marking to the door. Use a box cutter to score the outline.
- Using a sharp chisel cut away the depth needed for the hinge.Mark the location of the screws and pre drill the holes.
Step 8: Door Compartment
- Cut small wooden blocks and glue to the inside of door. Then glue and screw Pegboard into place.
Step 9: Final Assembly
- Connect the cabinet to the door with the hinges.
- Find studs in a wall where you wish to hang your cabinet
- Level your French Cleat and attach with 2-3" screws to wall
- Hang you cabinet. The French Cleats should just slide together and hold the Tool cabinet safely.